TM 5-3895-370-14&P
CHAPTER 4
UNIT MAINTENANCE INSTRUCTIONS
Para
Contents
Page
4-1
Common Tools and Equipment .....................................................................................................
4-4
4-2
Special Tools, TMDE, and Support Equipment ..............................................................................
4-4
4-3
Repair Parts ................................................................................................................................
4-4
4-4
Unpacking Upon Receipt Instructions ............................................................................................
4-5
4-5
Inspection Upon Receipt Instructions ............................................................................................
4-6
4-6
Servicing Upon Receipt Instructions ..............................................................................................
4-6
4-7
PMCS Introductory Material..........................................................................................................
4-7
4-8
Maintenance Forms and Records .................................................................................................
4-7
4-9
General PMCS Procedures and Conditions ...................................................................................
4-7
4-10
Fluid Leakage Definition ...............................................................................................................
4-9
4-11
PMCS Table Description ..............................................................................................................
4-9
4-12
Troubleshooting Introduction.........................................................................................................
4-12
4-13
Troubleshooting Symptoms ..........................................................................................................
4-12
4-14
Unit Troubleshooting Procedures ..................................................................................................
4-12
4-15
Unit Maintenance Introduction.......................................................................................................
4-44
4-16
Servicing Equipment ....................................................................................................................
4-44
4-17
Jacking/Lift Points........................................................................................................................
4-45
4-18
Operational Checks .....................................................................................................................
4-46
4-19
Inspection of Components............................................................................................................
4-46
4-20
Unit Cleaning Procedures .............................................................................................................
4-46
4-21
Removal and Disassembly of Components....................................................................................
4-47
4-22
Painting.......................................................................................................................................
4-48
4-23
Lubrication Instructions ................................................................................................................
4-48
4-24
Engine Oil Change/Service...........................................................................................................
4-49
4-25
Valve and Rocker Arm Adjustments ..............................................................................................
4-51
4-26
Valve Cover Replacement ............................................................................................................
4-55
4-27
Engine Breather Tube Replacement..............................................................................................
4-56
4-28
Oil Filler Tube Replacement .........................................................................................................
4-57
4-29
Oil Dipstick Replacement..............................................................................................................
4-58
4-30
Engine Oil Filter Replacement.......................................................................................................
4-60
4-31
Engine Oil Filter Head and Cooler Replacement ............................................................................
4-61
4-32
Engine Oil Sampling Valve and Lines Replacement .......................................................................
4-63
4-33
Intake Cover Replacement ..........................................................................................................
4-67
4-34
Exhaust Manifold Replacement.....................................................................................................
4-69
4-35
Access Drive Cover Replacement .................................................................................................
4-71
4-36
Fuel Lift Pump Replacement ........................................................................................................
4-72
4-37
Air Cleaner Assembly Replacement/Repair ..................................................................................
4-75
4-38
Air Intake Pipe Replacement ........................................................................................................
4-78
4-39
Fuel Tank Drain/Fill .....................................................................................................................
4-80
4-40
Fuel Tank Replacement/Repair.....................................................................................................
4-82
4-41
Fuel Lines and Fittings Replacement ............................................................................................
4-92
4-42
Fuel System Bleeding ..................................................................................................................
4-106
4-43
Fuel Drain Valve Replacement......................................................................................................
4-109
4-44
Fuel Filter and Water Separator Replacement ...............................................................................
4-111
4-45
Fuel Strainer Replacement ...........................................................................................................
4-113
4-46
Fuel Filter Head Replacement.......................................................................................................
4-116
4-1
