SECTION J
Balancer Unit
On
certain
applications
a
balancer
unit
is
incorporated in the engine sump, from which the
lubricating oil pump is driven.
It is important to note that, on some of these
applications, a crankshaft is fitted which has no balance
weights, as distinct from the crankshaft on other
applications which incorporates balance weights which
are forged in the manufacturing process.
When replacing a crankshaft, the correct type should
be fitted as determined by the displaced crankshaft.
It is also important to note that balancer units vary
according to which side of the engine, the lubricating oil
filter is fitted. When replacing a balancer unit, always
ensure that the correct type is being fitted.
To Remove
Remove the lubricating oil sump.
Remove the balancer unit assembly, complete with
the lubricating oil pump.
To Dismantle
Remove the seven setscrews and washers securing
the lubricating oil pump to the balancer unit.
Remove the oil pump complete with backplate and
driving gear, if possible. Should the backplate and
driving gear remain in position on the balance unit they
must be removed separately.
From the front of the balancer unit, remove the idler
gear hub retaining nut or setscrews.
Remove the idler gear hub, idler gear and thrust
plate.
Remove the two socket headed grubscrews in each
of the balance weights.
Press out each of the shafts in turn, towards the
drive end, taking care that the keys in the shafts do not
foul the bushes in the drive end of the balancer frame.
Insufficient care could result in the bushes being
damaged and this would mean replacement of the
complete frame assembly.
Both balance weights may now be lifted from the
balancer frame, complete with their respective gears.
Should it be necessary to renew either the balance
weights or coupling gears, remove the three socket
headed capscrews in each balance weight assembly
and take off the coupling gears.
Remove the two thimbles which locate between the
frame and cylinder block.
Remove the seven plugs from the oilways in the
balance frame and clean out the oilways.
Important
When refitting the socket headed capscrews
which secure the coupling gears to the balance
weights, also the socket headed grubscrews in the
balance weights and the idler gear and hub securing
stud, "Loctite" grade A, should be used on the
threads in the following manner:
Use of "Loctite"
Thoroughly clean both male and female threads with
a suitable degreasing fluid (not kerosene), allowing 15
minutes for it to dry. It is recommended that, where
possible. "Locquic" Q Activator be used for this purpose
as it will considerably reduce the curing time.
Apply a light coating of "Loctite" grade A, to both
male and female threads, fit the stud or screw and
tighten to the .specified torque.
A curing period of 24 hours (1 hour if "Locquic" Q
Activator has been used) at room temperature must now
be allowed before the engine is started.
To Re-assemble the Unit
Note
Replacement bushes for the balancer
frame are not serviced separately and
if wear is evident, a replacement
balancer frame assembly must be
obtained,
complete
with
bushes
already
line-bored.
Some
later
balancer units may have needle
bearings fitted in place of bushes and
are not interchangeable with bushes.
Where needle race bearings are fitted, then the
balancer unit drive and driven shafts, needle bearings,
keys and oil pump gears must be changed after 5,000
hours operation.
Current balancer units have reversed balance
weights where the gears are fitted to the rear of the
weights instead of the front as shown in Fig. J.1. and
thicker section roller race bearing are fitted.