SECTION KTiming Case and DriveTIMING CASE AND DRIVETo Remove the Timing Case Cover1.Slacken the dynamo/alternator mounting bolts,release the adjusting arm and ease the drivingbelt from the pulleys.2.Remove the four setscrews which secure thepower take-off shaft to the crankshaft pulleyfront face and remove the power take-off shaft.3.Remove the tachometer drive and heatexchanger support bracket which are mountedon the face of the timing cover.4.Remove the crankshaft pulley retaining setscrewand washer, and withdraw the pulley. Removethe setscrews and nuts which secure the timingcase cover to the timing case. Withdraw thetiming case cover taking care not to damage thecrankshaft front oil seal which is located in thecover.To Renew the Crankshaft Front Oil Seal1.Using a suitable dolly and press, remove the oilseal from the timing case cover.2.Locate the new seal in the bore of the coverfrom the front.3.Press the new seal into position until the frontface of the heal is 1 in (6.35 mm) below the frontface of the cover.The seal is designed to function correctly withthe direction of rotation of the engine and foridentification purposes, the seal is marked withan arrow.Earlier engines were fitted with a black nitrileseal and a crankshaft oil thrower.Current engines have a red silicone seal and,the oil thrower is replaced with a distance piece.Under no circumstances should the latest redseal be fitted with an oil thrower.Tachometer DriveThe tachometer angle drive mounted on the timingcase front cover should be greased with a high meltingpoint grease in accordance with Preventive Maintenancegiven on Page C.3.Grease starvation of the angle drive gears can resultin overloading and subsequent failure, but overloading ismore frequently caused by the flexible drive itself due toits corrosion resulting from the drive cable lying in bilgewater or being allowed to arc on battery terminals etc.No bend in the flexible drive should be less than one footradius.Fig. K.1.Showing markings for correct positioning of CrankshaftPulley in relation to Crankshaft.With earlier engines. failure of the angle drive couldresult in fragments of the drive tag falling into the timinggear train and as a protective measure, a sleeve shieldwas introduced around the tachometer drive shaft andtag. It would be of advantage to introduce this safetyshield on early engines whenever it becomes necessaryto remove the timing case cover.To Refit the Timing Case Cover1.Thoroughly clean the faces of the timing casefront cover and timing case.2.Position the timing case cover on the timingcase by means of two opposite setscrews fittedloosely. Centralise the cover by locating thecentralising tool PD.162 on the crankshaft and inthe seal housing and tighten the assembly bymeans of the crankshaft pulley setscrew andwasher — do not overtighten.Tighten all the timing case cover setscrews andremove the tool. If the centralising tool is notavailable, the crankshaft pulley can be used tocentralise the cover but, as this method utilizesthe inside diameter of the seal and the latestseal is soft, the cover may not be truly centraland leaks may occur.
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