SERVICE MANUALwhen the reservoir with the highest pressure reaches276 27 kPa (40 5 psi). If air is depleted quickly, thered knob could pop immediately. Leakage at exhaustport must not exceed a 25 mm (1") bubble in 5 seconds.4.With the engine off, apply the foot valvedepleting the air lower. Air must start to escapefrom the exhaust port when the air pressure inthe reservoir with the higher pressure reaches207 27.6 kPa (30 5 psi). The yellow knobmay pop out at this time.5.With the engine off, deplete the air systemfurther with the foot valve. At 172 27.6 kPa (255 psi) the yellow knob must pop out andmaintain supply pressure. Leakage at exhaustport should not exceed 25 mm (1") bubble in 5seconds.6.Rebuild the supply pressure to at least 276 kPa(40 psi). Push in the yellow knob; the yellowknob must remain in. Leakage at the exhaustport should not exceed a 25 mm (1") bubble in 5seconds.7.Charge the system to 817 kPa (120 psi) andpush both knobs in. Pull the red knob out. Theyellow knob must remain in.8.Push the red knob in and pull the yellow knobout. The red knob must pop out almostinstantaneously.9.Install a gauge to monitor tractor spring brakedelivery pressure. Apply 817 kPa (120 psi) toboth primary and secondary reservoirs. Push inthe yellow knob. Delivery pressure should equalthe pressure in the primary reservoir. Reducethe pressure in the primary reservoir. Deliverypressure and primary reservoir pressure shoulddescend together to 724-621 kPa (105-90 psi) atwhich point the dual cir, lit supply (double check)valve shuttle should switch to the secondaryreservoir and delivery pressure should increaseto the secondary reservoir pressure. After theprimary reservoir pressure is reduced to zero, aleakage of a 12.7 mm (1/2") bubble in 5 secondsis permitted at the primary reservoir opening.Close the leak which had been created at theprimary reservoir.10.Leaving the yellow knob in, recharge thesecondary reservoir to 817 kPa (120 psi).The delivery pressure should also read 817 kPa(120 psi).Recharge the primary reservoir to 689kPa (100 psi). Slowly vent the secondaryreservoir. As the secondary reservoir pressureand the delivery line pressure descend between793-724 kPa (115-105 psi), the dual circuitsupply (double check) valve shuttle shouldswitch to the primary CTS-4079 C reservoir,causing the delivery line pressure to adjust to theprimary reservoir pressure.11.Close all vents or leakage points and chargeboth reservoirs to 817 kPa (120 psi). Positionthe red knob out and the yellow knob in. Developa leak in the spring brake delivery line and holdthe yellow knob in. The primary reservoirpressure must reduce to zero and the secondaryreservoir pressure to 138-207 kPa (20-30 psi).The dual circuit supply valve shuttle should cycleseveral times during this leakdown period.REMOVE1.Block and hold vehicle by means other than theparking brakes.2.Bleed air system completely.3.Remove bezel panel and remove instrumentpanel access cover, to expose valve body coverplates, Item 1 of Fig. 12.4.Mark or identify all air lines connected to valve.Then disconnect air lines.5.Remove valve assembly from instrument panel.6.Remove all fittings from the rear of the valve.Note the direction of all fittings.REINSTALL1.Assemble fittings in rear of valve. Apply a non-hardening sealing compound to fittings. Do notassume. that the fittings will seal themselves tothe body. Maximum torque to apply to the fittingsis 14 Nm (10 ft. lbs.).2.Assemble valve to instrument panel.3.Connect air lines to their respective fittings (referto Fig. 7 for porting designation).4.Charge air system and perform Service Checksas outlined.5.Remove the identification tags.6.After checking the serviceability of valve, reinstallthe bezel and instrument panel access cover.DISASSEMBLYIt should be unnecessary to remove the valveassembly to accomplish the normal service in replacingthe components. Be sure to block the wheels and drainall air reservoirs. Remove the trim bezel to expose thevalve cover plates. It is recommended that the valve beserviced by replac-CTS - 4079 - CHAPTER IX - Page 9
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