HEAVY DUTY ALTERNATORS2.Check rotor coil resistance by connecting theohmmeter across the two slip rings (See Figure19). The resistance of the rotor should be withinthe following limits:2312JB4.9-5.5 Ohms2512JB2.3-2.7 Ohms2612JB2.3-2.7 Ohms2812JB1.9-2.3 Ohms2912JB1.9-2.3 OhmsFigure 19 - Rotor Coil Resistance Test.Discard rotors whose resistance values differsignificantly from these figures. Beforecondemning a rotor for an open coil, check thesolder joints at the slip ring leads, as a poorconnection at either of these leads will test thesame as an open coil. If the proper resistance isnot obtained after resoldering these connections,discard the rotor.STATOR TESTUse a Wheatstone Bridge or an ohmmeter capable ofmeasuring 1/1000 ohm to check stator for grounds andfor phase resistance. Stator is OK when no circuit ispresent between lamination and each of the three leads,and resistance readings across each phase areapproximately the same. It is suggested that stators be"high pot" tested by a qualified electrical shop to helpidentify borderline stators: Stator must bedisconnected from alternator to perform these tests(See Figure 20).Defective stators or ones with damaged or charredwindings must be discarded regardless of how they test.Several stators are available which can be used asservice replacements on these alternators. The partnumbers of these stators will be listed in the appropriateparts list.SLIP RING REPLACEMENTThe slip ring assembly used in these alternators is ofextremely sturdy construction and will seldom requirereplacement. If it should become damaged in some way,such as dropping the rotor, it may be replaced in thefollowing manner.Figure 20 - Stator Test.1.Unsolder the slip ring leads and lift them clear ofthe eyelets which serve to retain them to therotor coil leads. Do not lose or damage theeyelets (See Figure 21).Figure 21 - Disconnecting Slip Ring Leads.2.With a suitable puller, the slip ring assembly maynow be pulled from the shaft (See Figure 22).CTS-4043A - Chapter II - Page 9
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