BATTERYFigure 8 - Battery Maintenance Inspectioncable clamps. Other type terminals can be cleanedwith a wire brush. The cable terminals should thenbe cleaned with an acid neutralizing solution ofbaking soda and water. Clean dirt from the batterytop with a cloth moistened with baking soda andwater. Then wipe with a cloth moistened with clearwater. A wire brush can be used to remove dirt,corrosion or rust from the battery tray or hold downparts.After rust is removed, rinse with clear water, dry withair and repaint.After cleaning, reinstall battery and hold down partsas instructed under REMOVAL ANDINSTALLATION. Coat battery and cable terminalswith terminal grease (IH part number 472121C1) andconnect cables to battery terminals. Connect groundcable last.3.On low maintenance (conventional) batteries, checkthe electrolyte level. If necessary, add distilled water tobring the liquid level to the level indicator. If the batterydoes not have a level indicator, bring the level to 13 mm(1/2 inch) above the tops of the separators. Do notoverfill any cell. When a cell is overfilled, the excesselectrolyte may be forced from the cell by the gas formedIn the battery. This will cause excessive corrosion ofadjacent metal parts, reduced performance and shorterlife.Frequent need for refilling battery cells may indicate thatbattery is being over-charged. Check charging systemand readjust voltage regulator as needed.Maintenance free type batteries do not requireaddition of water under normal operating conditions.If loss of electrolyte is suspected, check electrolytelevel as instructed under TESTING and determinecause for low level.EMERGENCY (JUMPER) STARTINGThe procedure outlined below should be followed exact-ly if it becomes necessary to use a booster battery tostart a vehicle with a discharged battery.CAUTION - BOTH BOOSTER AND DISCHARGEDBATTERIES MUST BE TREATED CAREFULLY WHENUSING JUMPER CABLES. BE CAREFUL NOT TOCAUSE SPARKS. OBSERVE ALL PRECAUTIONARYMEASURES LISTED UNDER PRECAUTIONS.WEAR GOGGLES TO SHIELD EYES.ANY PROCEDURE OTHER THAN THAT OUTLINEDBELOW COULD RESULT IN (1) PERSONAL INJURYCAUSED BY ELECTROLYTE SQUIRTING OUT THEBATTERY VENT, (2) PERSONAL INJURY OR PROP-ERTY DAMAGE DUE TO BATTERY EXPLOSION, (3)DAMAGE TO THE CHARGING SYSTEM OF THEBOOSTER VEHICLE OR OF THE IMMOBILIZEDVEHICLE.Make sure booster and discharged batteries are thesame voltage (6-volt or 12-volt).Make certain the stalled vehicle and the one containingthe booster battery do not touch. If the two vehicles arein contact, a ground connection could be establishedwhich could cause sparking when jumper cables areattached.1.On both vehicles: Set parking brake. Place trans-mission in NEUTRAL or PARK. Turn lights, heaterand other electrical loads "OFF". Make certain igni-tion key is turned "OFF".2.Determine whether the discharged battery has thenegative (-) or positive (+) terminal grounded. Theground cable is connected to the engine block,vehicle frame or other good metallic ground. Thebattery cable connected to the starter relay is the onewhich is NOT grounded.3.Be sure vent caps are tight on both batteries. Placea damp cloth over the vents of each battery. Makecertain cloth is clear of fan blades, belts and othermoving parts.4.On negative ground vehicles, attach one end of thejumper cable to the positive (+) terminal of theCTS-4111B - Page 8
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