BATTERYfold by pulling straight up at the ends (Figure 10).After testing cells, reinstall manifold by placing it inposition and pushing it down firmly until seated.Figure 10 - Removing Vent Manifold to GainAccess to Cells (Side TerminalMaintenance Free Battery)Top Terminal Batteries:Use a knife blade to cut through the top plaquecenter section on the dotted lines (Figure 11). Afterremoval of the section of the plaque, individual capscan be unscrewed to allow access to each cell.When reinstalling cell caps after testing, make surecaps are properly seated.Figure 11 - Removing Section of Top Plaque toGain Access to Cell Caps (TopTerminal Maintenance Free Battery)c.If electrolyte level is above the plates in all cells,proceed to Step 2.d.If electrolyte level is below the tops of the platesin one or more cells, add distilled water untilelectrolyte level is just above the tops of theseparators. Charge the battery 15 minutes at15-25 amperes to mix the water with the elec-trolyte. After charging, proceed to Step 2.STEP 2. STATE OF CHARGE TESTThe battery’s state of charge can be determined by eitherthe specific gravity (hydrometer) test or by the stabilizedopen circuit voltage test.Specific Gravity (Hydrometer) TestPerform specific gravity (hydrometer) test on all cells(Figure 12a). (Refer to instructions for readinghydrometer under ELECTROLYTE AND SPECIFICGRAVITY.)a.Measure and record specific gravity, corrected to26.7°C (80°F), of each cell. Compare readingsobtained with Table 4a to determine battery'sstate of charge.b.If specific gravity readings are 1.225 or higherand are within 50 points (.050 specific gravity)between, highest and lowest cells, proceed toStep 3.TABLE 4aSpecific Gravity(Corrected toState of Charge26.7°C or 80°F)1.265Fully Charged1.22575% Charged1.19050% Charged1.15525% Charged1.120Dischargedc.If specific gravity readings are low (below 1.225)or vary more than 50 points between highest andlowest cells, recharge battery as instructed underCHARGING and inspect vehicle’s electricalsystem to determine cause for low state ofcharge.d.If, after charging, specific gravity readings arewithin 50 points between highest and lowestcells, proceed to Step 3. If readings still varymore than 50 points after charging, replace thebattery.CTS-4111B - Page 10
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