BATTERY
If time is available, the lower charging rates in amperes
are recommended.
While battery is being charged, periodically measure the
temperature of the electrolyte. If the temperature
exceeds 51 .6°C (1 250F) or if violent gassing or
spewing of electrolyte occurs, the charging rate must be
reduced or temporarily halted. This must be done to
avoid damage to the battery.
NOTE - DO NOT OVERCHARGE batteries, particu-
larly maintenance free type batteries. Overcharging
causes excessive and needless loss of water from
the electrolyte.
Figure 14 - Charging Battery
SLOW CHARGING
The Slow Charge method uses a low charging rate for a
relatively long period of time. The recommended ratefor
slow charging is one ampere per positive plate per cell. If
the battery has nine plates per cell, normally four of the
nine will be positive plates. Therefore, the slow charge
rate would be four amperes. Charging periods as long
as twenty-four hours may be needed to bring a battery to
full charge.
The best method of making certain a battery is fully
charged, but not overcharged, is to measure the specif-
ic gravity of a cell once per hour. The battery is fully
charged when no change in specific gravity occurs over
a three hour period or when charging current stabilizes
(constant voltage type charger).
If low maintenance (conventional) battery is to be
charged overnight (10-16 hours) use the specified Slow
Charge
rate
(Table
6).
Maintenance free batteries must not be charged at rates
greater than specified in the Maintenance Free Battery
Charging Guide (Table 7).
If a maintenance free battery is to be recharged over-
night (16 hours), a timer or voltage controlled charger is
recommended. If the charger does not have such con-
trols, a 3 ampere rate should be used for batteries of 80
minutes or less capacity and 5 amperes for above 80 to
125 minutes reserve capacity batteries. Batteries over
125 minutes should be charged at the specified Slow
Charge rate (Table 7).
Batteries that have stood in a discharged condition for
long periods of time without a recharge have become
sulfated and must be recharged at a low rate to avoid
overheating and excessive gassing. It may require two
or three days of slow charging to bring a sulfated battery
to a fully charged condition. Care should be taken not to
overcharge maintenance free type batteries.
Some batteries are so badly sulfated they cannot be
restored to a normal operating condition, regardless of
the rate of charge or the length of time the charge is
applied. Therefore, if a battery cannot be restored to a
fully charged condition by slow charging, it should be
rejected.
FAST CHARGING
The Fast Charge method provides a high charging rate
for a short period of time. The charging rate should be
limited to 60 amperes for 12-volt batteries. Maximum
charging rate for 6-volt batteries (above 180 reserve
capacity miniutes) can be approximately double this
value.
Ideally, fast charges should be limited to the charging
times shown under Fast Charge in the Battery Charging
Guides, Tables 6 and 7. The battery generally cannot be
fully charged within these time periods, but will re- ceive
sufficient charge (70 to 90%) for practical service. To
completely recharge a battery, follow the fast charge with
a slow charge until no change in specific gravity occurs
over'a three hour period.
A battery with electrolyte specific gravity of 1.225 or
above should never be charged at a high rate. If the
charger has not tapered to a low rate, adjust to a slow
charge, preferably at a rate of one ampere per positive
plate per cell.
CHARGING INSTRUCTIONS
Before placing a battery on charge, clean the battery
terminals if necessary. Add distilled water sufficient to
cover the plates. Fill to the proper level near the end of
charge. If the battery is extremely cold, allow it to warm
before adding distilled water because the level will rise
as it warms. In fact, an extremely cold battery will not
accept a normal charge until it becomes warm. Following
instructions of charger manufacturer, con- nect charger
to battery.
CTS-4111B - Page 13