BATTERYIf time is available, the lower charging rates in amperesare recommended.While battery is being charged, periodically measure thetemperature of the electrolyte. If the temperatureexceeds 51 .6°C (1 250F) or if violent gassing orspewing of electrolyte occurs, the charging rate must bereduced or temporarily halted. This must be done toavoid damage to the battery.NOTE - DO NOT OVERCHARGE batteries, particu-larly maintenance free type batteries. Overchargingcauses excessive and needless loss of water fromthe electrolyte.Figure 14 - Charging BatterySLOW CHARGINGThe Slow Charge method uses a low charging rate for arelatively long period of time. The recommended rateforslow charging is one ampere per positive plate per cell. Ifthe battery has nine plates per cell, normally four of thenine will be positive plates. Therefore, the slow chargerate would be four amperes. Charging periods as longas twenty-four hours may be needed to bring a battery tofull charge.The best method of making certain a battery is fullycharged, but not overcharged, is to measure the specif-ic gravity of a cell once per hour. The battery is fullycharged when no change in specific gravity occurs overa three hour period or when charging current stabilizes(constant voltage type charger).If low maintenance (conventional) battery is to becharged overnight (10-16 hours) use the specified SlowCharge rate (Table 6).Maintenance free batteries must not be charged at ratesgreater than specified in the Maintenance Free BatteryCharging Guide (Table 7).If a maintenance free battery is to be recharged over-night (16 hours), a timer or voltage controlled charger isrecommended. If the charger does not have such con-trols, a 3 ampere rate should be used for batteries of 80minutes or less capacity and 5 amperes for above 80 to125 minutes reserve capacity batteries. Batteries over125 minutes should be charged at the specified SlowCharge rate (Table 7).Batteries that have stood in a discharged condition forlong periods of time without a recharge have becomesulfated and must be recharged at a low rate to avoidoverheating and excessive gassing. It may require twoor three days of slow charging to bring a sulfated batteryto a fully charged condition. Care should be taken not toovercharge maintenance free type batteries.Some batteries are so badly sulfated they cannot berestored to a normal operating condition, regardless ofthe rate of charge or the length of time the charge isapplied. Therefore, if a battery cannot be restored to afully charged condition by slow charging, it should berejected.FAST CHARGINGThe Fast Charge method provides a high charging ratefor a short period of time. The charging rate should belimited to 60 amperes for 12-volt batteries. Maximumcharging rate for 6-volt batteries (above 180 reservecapacity miniutes) can be approximately double thisvalue.Ideally, fast charges should be limited to the chargingtimes shown under Fast Charge in the Battery ChargingGuides, Tables 6 and 7. The battery generally cannot befully charged within these time periods, but will re- ceivesufficient charge (70 to 90%) for practical service. Tocompletely recharge a battery, follow the fast charge witha slow charge until no change in specific gravity occursover'a three hour period.A battery with electrolyte specific gravity of 1.225 orabove should never be charged at a high rate. If thecharger has not tapered to a low rate, adjust to a slowcharge, preferably at a rate of one ampere per positiveplate per cell.CHARGING INSTRUCTIONSBefore placing a battery on charge, clean the batteryterminals if necessary. Add distilled water sufficient tocover the plates. Fill to the proper level near the end ofcharge. If the battery is extremely cold, allow it to warmbefore adding distilled water because the level will riseas it warms. In fact, an extremely cold battery will notaccept a normal charge until it becomes warm. Followinginstructions of charger manufacturer, con- nect chargerto battery.CTS-4111B - Page 13
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