SERVICE MANUALTIMING, GEAR TRAIN & FRONT COVERSection 76.If the injection pump gear was removed install itas follows: (For engines equipped with RobertBosch Model MW Fuel Injection pump)a.Be sure that engine crankshaft timing is setat specified static timing prior to going anyfurther.b.Using drive gear bolts and washers,loosely install’ injection pump drive gear toinjection pump meshing it with the idlergear (1, Fig. 27b). Make sure drive gear ispositioned in gear slots (Fig. 27c) so itallows for adjustment.c.Align timing pointer (1, Fig. 27a) with timingmark (2, Fig. 27a) by rotating injectionpump clockwise (as viewed from drive gearend).NOTE:For engines equipped with Robert BoschModel MW Fuel Injection Pump the timing pointer islocated on the injection pump mounting adapter andthe timing mark is located on the drive hub.d.Holding the pump shaft with a socket wrench (3,Fig. 27b) torque drive gear bolts to 47 N•m (35Ibf-ft).e.Rotate engine crankshaft counterclockwise 900then rotate clockwise until pump timing pointerand timing mark align.f.Observe engine to injection pump timing oncrankshaft pulley (Fig. 27d). Refer tospecifications (introduction) for correct alignment(or see Chart 1, Section 11, Page 16).7.If the tachometer drive gear was removed,proceed as follows: (UTDS* Model 100 FuelInjection Pump)a.Insert the gear onto the dowel.b.Slip the spacers over the mounting studs orbolts.c.Place the thrust plate over the studs and gear.d.Install and tighten nuts to 27 N•m (20 Ibf-ft)torque.8.Using a new gasket, install the crankcase frontcover.-Full Front Cover-(See Fig. 5)a.For front covers with "ears" install the gasket asshown in Fig. 28. DO NOT remove ears(shaded areas).Figure 28. - Front Cover Gasket (Rear View)- Earless Front Cover -(See Fig. 6)b.When the gasket (Fig. 28) is used on"earless" front cover applications, installthe gasket and front cover then remove theears (shaded areas on Fig. 28).NOTE: If the "EARS" are removed prior toinstallation, gasket misalignment may result:NOTE: Improper front cover installation will result incover distortion or loose engine mounting bolts.*United Technologies Diesel Systems(formerly AMBAC)CGES-185-3PRINTED IN UNITED STATES OF AMERICAPage 15
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