SERVICE MANUALTIMING, GEAR TRAIN & FRONT COVERSection 715.Install the vibration damper as follows:a."RUBBER" Vibration Dampers:1.Heat the damper in boiling water for aperiod NOT to exceed one hour.2.Lightly coat the key and keyway areaswith No. 2 (BLACK) Permatex.3.Install the vibration damper by aligningthe key and keyway then push.4.Remove all excess Permatex from theretainer-mounting surface of thedamper to insure proper retention ofthe damper assembly to thecrankshaft.5.Secure damper with the retaining plateand torque cap screws to 142 N•m(105 Ibf-ft).6.Install damper plate if equipped.NOTE: DO NOT heat vibration damper for more thanone hour. The elastic member can be damaged. DONOT attempt to install the damper cold.b.Viscous Vibration Dampers:1.Heat the crankshaft pulley toapproximately 400°. Use a 388°Fthermomelt crayon (see tool list fortool No.) to determine temperature.NOTE: The marked surface will melt and become aglossy liquid.2.Lightly coat key and keyway areas withNo. 2 (BLACK) Permatex and installkey.3.Using asbestos gloves, align thekeyway with the key in the crankshaftand push the pulley onto the shaft untilit contacts the oil pump drive spline.4.Install retainer plate and cap screws.Torque cap screws to 170 N•m (1 25Ibf-ft).5.Assemble viscous damper tocrankshaft pulley with hardenedwashers and cap screws. Torque capscrews to 47 N•m (35 Ibf-ft).16.On-Highway Trucks only:Install the steering pump (if equipped). Refer toCTS-2001.17.Install the freon compressor and idler (ifequipped). Refer to the following: a.Construction Equipment - ISS-1541, "AirConditioning Service Manual".b.On-Highway Trucks - CTS-2001c.Agricultural Equipment18.Install the air compressor and idler (if equipped).Refer to the following: a.Construction Equipment "Air Compressor".b.On-Highway Trucks CTS-2001c.Agricultural Equipment -19.Install the alternator or idler pulley (dependingupon application) from its mounting bracket.NOTE: It is recommended that the engine be run at1000 RPM from 3 to 5 minutes after engine assembly.At this RPM tappets are under lighter load, thusassuring initial lubrication at the tappets and tappetbores.CGES-185-3PRINTED IN UNITED STATES OF AMERICAPage 17
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business