SERVICE MANUALWATER PUMP, THERMOSTAT & IDLER PULLEYSSection 9CLEANING, INSPECTION AND REPAIRCLEANINGClean the Water Pump as follows:1.Wash all parts thoroughly in a good solvent.2.Dry with compressed air.INSPECTION AND REPAIRInspect and Repair the Water Pump as follows:(Refer to Fig. 22)1.After cleaning visually inspect the shaftwear sleeve and bearing spacer for wearand corrosion. Replace if necessary.2.Visually inspect the bearing housing (2) forwear or damage. Replace if necessary.Figure 22. - Water Pump Cross Section (Nut RetainedHub)1. Impeller2. Bearing housing3. Retaining ring4. Shaft5. Water pump seal6. Seal seat and bushing assembly7. Hub8. Bearing assembly3.Inspect the impeller vanes (1) for erosion,remove any nicks, burrs, or roughness especiallyfrom around the edges. Replace if necessary.4.When servicing the water pump, ALWAYSreplace the water pump seal (5) and seal seatand bushing assembly (6).REASSEMBLY AND INSTALLATIONIMPORTANT: A new high temperature grease is nowused in production, service and ReNEWed waterpump assemblies with a nut retained hub. The newgrease (specification EMS B27-5004, Type 1) must beused when reassembling these water pumps. Thegrease specification EMS B27-5004 is met byAmoco’s Reckon Premium Grease No. 2 Color Redand may be obtained locally. If alocaldistributorcannot be found, contact:Amoco Oil Company200 E. Randolph DriveChicago, IL 60601Phone: (312) 856-5111IMPORTANT: Seals and bearings must be replaced.Reassemble and Install the Water Pump with NutRetained Hub as follows: (Refer to Fig. 23)1.Apply a coat of Aviation Permatex #3 to rearbearing seal bore. See DETAIL "A" Fig. 23.2.Pack new rear seal (5, Fig. 23) cavity full ofgrease*, lubricate seal lip with grease*.Press new rear seal into housing so openend of seal faces towards bearing.3.Prepack rear roller bearing inner raceassembly (6) with grease*. Support shaft(11) at impeller end and press inner raceassembly to bottom on shoulder of shaft.*Lubricating Grease per EMS B27-5004, Type I - UseAmoco Rykon Premium Grease No. 2 Color Red.CGES-185-3PRINTED IN UNITED STATES OF AMERICAPage 12
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business