SERVICE MANUALWATER PUMP, THERMOSTAT & IDLER PULLEYSSection 94.Lightly lubricate seal surface of shaft andO.D. of shaft installation sleeve withgrease* and install shaft into front of pumpwith installation sleeve (Fig. A).IMPORTANT: The shaft installation sleeve (Fig. A)can be used with both old and new style water pumpshafts but MUST DEFINATELY be used with the newstyle shaft (Fig. A). Installing the new style waterpump shaft ,without the shaft installation sleevecould cause rear seal damage and/or displacement.The shaft installation sleeve can be fabricatedlocally.Figure A. Shaft Installation Sleeve and Old vs. NewStyle Water Pump Shaft5.Remove shaft installation sleeve.6.Grease* rear roller bearing outer race and pressinto housing against shoulder.7.Install spacer (9).8.Press in outer race of front bearing and makesure the outer bearing races and spacers arebottomed.*Lubricating Grease per EMS B27-5004, Type I - UseAmoco Rykon Premium Grease No. 2 Color Red.9.Install spacers (8 and 12).10.Fill cavity between spacers with 17cc (.6 oz.) ofgrease*.11.Prepack front roller bearing inner race assemblywith grease*. Support shaft at impeller end andpress inner race assembly until it bottoms onshaft.12.Install spacer (16) and snap ring (7).13.Pack spring area of front seal (10) full of grease*and lubricate seal lip with grease*. Install frontseal into housing against snap ring.14.Lightly lubricate seal surface of wear sleeve (14).Install wear sleeve.15.Install hub (15) on shaft.16.Install nut (13) according to the following:a.If a flange nut is used apply engine oil tothreads. Torque to 237 N•m (175 Ibf-ft).b.If a regular nut is used add Loctite #242 tothreads. Torque to 203 N•m (150 Ibf-ft).Torque shaft by internal hex while holdingnut.17.Install coolant seal (4) in bearing housing.IMPORTANT: An "O" ring is necessary on coolantseal used with new style bearing housing which hasa groove provided (Fig. 23a). With old style bearinghousing which has no groove an "O" ring MUSTNOT be used on the coolant seal. Instead applyPermatex #3 to seal O.D. before installing (Fig. 23b).CGES-185-3PRINTED IN UNITED STATES OF AMERICAPage 14
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