SERVICE MANUAL9.Align the marks made during disassembly (Fig.11) on the back plate (12) with those on thecenter housing (20) and carefully install the backplate over the shaft and thrust collar. Be carefulnot to damage the seal ring when engaging thethrust collar into the bore in the back plate. Theback plate is easily installed if the open side ofthe seal ring is engaged into the back plate borefirst.10.Install the capscrews (22) and lock plates (21).Torque the capscrews to specified torque andbend the lock tabs on the lock plate to securethe screws (see TORQUE CHART).11.Slip the compressor wheel (11) onto the shaft.Apply a small amount of clean engine oil on thethreads and washer face of the lock nut (10).Install the lock nut finger tight.12.Carefully place the assembled center housing ina vise equipped with brass jaws; clamping on thehex on the end of the turbine wheel.13.Tighten the lock nut (10) using a doubleuniversal joint to avoid side load which couldcause the shaft to bend. Upon reachingspecified torque tighten an additional 1/4 turn(see TORQUE CHART).14.Remove the assembly from the vise and spin thewheels by hand. The wheels must rotate freely;insure the turbine wheel does not rub the shroud(24).15.Align the marks made during disassembly (Fig.11) on the center housing with those on theturbine housing. Carefully install the turbine endof the center housing into the turbine housing.16.Coat the threads of the capscrews (4) with anti-seizing compound. Install the clamps (2), lockplates (3) and capscrews (4). Torque thecapscrews to specified torque and bend the locktabs on the lock plates to secure the capscrews(see TORQUE CHART).17.Align the marks (Fig. 11) on the compressorhousing with those on the center housing andback plate. Carefully install the compressorhousing and secure with capscrews (6), clamps(8) and lock plates (7). Torque the capscrews tospecified torque and bend the lock tabs on thelock plates to secure the capscrews (seeTORQUE CHART).18.Push the shaft as far as possible from theturbine end and check for binding duringrotation. Repeat check, pushing fromcompressor end. The shaft must rotate freelywith no interference at either end of theturbocharger.19.If the turbocharger is not to be installedimmediately, lubricate internally and installprotective covers on all openings.20.Install the turbocharger on the engine accordingto the specified "Engine Service Manual."CTS-4104PRINTED IN UNITED STATES OF AMERICAPage 16
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business