SERVICE MANUAL
9.
Align the marks made during disassembly (Fig.
11) on the back plate (12) with those on the
center housing (20) and carefully install the back
plate over the shaft and thrust collar. Be careful
not to damage the seal ring when engaging the
thrust collar into the bore in the back plate. The
back plate is easily installed if the open side of
the seal ring is engaged into the back plate bore
first.
10.
Install the capscrews (22) and lock plates (21).
Torque the capscrews to specified torque and
bend the lock tabs on the lock plate to secure
the screws (see TORQUE CHART).
11.
Slip the compressor wheel (11) onto the shaft.
Apply a small amount of clean engine oil on the
threads and washer face of the lock nut (10).
Install the lock nut finger tight.
12.
Carefully place the assembled center housing in
a vise equipped with brass jaws; clamping on the
hex on the end of the turbine wheel.
13.
Tighten the lock nut (10) using a double
universal joint to avoid side load which could
cause the shaft to bend. Upon reaching
specified torque tighten an additional 1/4 turn
(see TORQUE CHART).
14.
Remove the assembly from the vise and spin the
wheels by hand. The wheels must rotate freely;
insure the turbine wheel does not rub the shroud
(24).
15.
Align the marks made during disassembly (Fig.
11) on the center housing with those on the
turbine housing. Carefully install the turbine end
of the center housing into the turbine housing.
16.
Coat the threads of the capscrews (4) with anti-
seizing compound. Install the clamps (2), lock
plates (3) and capscrews (4). Torque the
capscrews to specified torque and bend the lock
tabs on the lock plates to secure the capscrews
(see TORQUE CHART).
17.
Align the marks (Fig. 11) on the compressor
housing with those on the center housing and
back plate. Carefully install the compressor
housing and secure with capscrews (6), clamps
(8) and lock plates (7). Torque the capscrews to
specified torque and bend the lock tabs on the
lock plates to secure the capscrews (see
TORQUE CHART).
18.
Push the shaft as far as possible from the
turbine end and check for binding during
rotation.
Repeat
check,
pushing
from
compressor end. The shaft must rotate freely
with no interference at either end of the
turbocharger.
19.
If the turbocharger is not to be installed
immediately,
lubricate
internally
and
install
protective covers on all openings.
20.
Install the turbocharger on the engine according
to the specified "Engine Service Manual."
CTS-4104
PRINTED IN UNITED STATES OF AMERICA
Page 16