SERVICE MANUAL4.Remove the clamp or capscrews and lock platesand stand the turbocharger on the bench asshown in Fig. 12. Carefully lift the turbinehousing with center housing attached from thecompressor housing. A light tapping with arubber mallet on the compressor mountingflange may be necessary as lifting pressure isapplied.Fig. 12. Removing Compressor Housing1. Clamp2. Compressor Housing5.Straighten tabs on the lock plates and removecapscrews, lock plates and clamps securing thecenter housing to the turbine housing. Carefullylift the center housing assembly from the turbinehousing (Fig. 13). A light tapping with a rubbermallet on turbine housing mounting flange maybe necessary as lifting pressure is applied.Do not test center housing on eithercompressor or turbine wheel or damage to wheelwill result.Fig. 13. Removing Center Housing From TurbineHousing1. Center Housing2. Turbine HousingWhere it is not desired to completelydisassemble the turbocharger, a replacementcore assembly has been made available. Whenusing this unit, it is only necessary to remove theturbine and compressor housings from the oldunit and install them on the new core assembly.6.Remove the locknut from the turbine shaft (Fig.14):Do not apply side thrust when loosening thelock nut as it is possible to bend the shaft.Fig. 14. Lock Nut RemovalCTS-4104PRINTED IN UNITED STATES OF AMERICAPage 11
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