SERVICE MANUAL
FORWARD REAR AXLE
Assemble Inter-Axle Differential
1.
If removed, apply a coating of rear axle lubricant to
bushing and install in rear half of diff case using
installer tool (SE-2024) and proper disc from (SE-
1905) set to support diff case half. (Fig. 37).
Fig. 37. Installing Bushing In Rear Half of Diff Case
Fig. 38. Pressing Rear Bearing On Inter-Axle Diff Case -
Rear Half
1
Diff Case (Rear Half)
2
Rear Bearing Inner Race
2.
Press front and rear bearings onto case halves using
suitable adapters and support blocks for inner
bearing races (Figs. 38 and 39). When pressing front
bearing on to case be certain large radius on inner
race of bearing is next to case.
Fig. 39. Pressing Front Bearing On Inter-Axle Diff Case -
Front Half
1
Support Blocks 4 Adapter
2
Front Bearing
5 Diff Case (Front
Inner Race Half)
3
Press Ram
3.
Apply rear axle lubricant to diff case halves and to all
differential component parts.
4.
Position thrust washer and rear side gear in rear half
of diff case.
5.
Place spider, spider pinion gears and pinion gear
thrust washers in position in rear half of diff case.
6.
Position thrust washer and front side gear in front
half of diff case.
7.
Align the notch marks and assemble the diff case.
Draw assembly together with four equally spaced
bolts. Make sure side gears and spider pinion gears
mesh correctly.
8.
Check for free rotation of gears. If satisfactory,
install remaining diff case bolts.
9.
Tighten case bolts to specified torque (see "Torque
Chart").
CTS-4044
PRINTED IN UNITED STATES OF AMERICA
Page 21
