REPAIR INSTRUCTIONS USING FIBER GLASS MATERIALFigure 30. - Mat Lay-Up10.Allow the patch to harden; then pop it off (Figure31) and remove the separating film.Figure 31. - Backing Patch11.Working from the outside and using a file orgrinder, taper the edges of the damaged area atan angle of no more than 45 degrees (Figure32).Figure 32. - Tapering Edges (Crack Shown - Typical)12.Remove flaky edges and feather the paintedsurface back about 1/2 inch beyond thedamaged area by hand-sanding or power-sanding with 360 grit sandpaper (Figure 33).Figure 33. - Sanding Exterior Damaged Surface (CrackShown - Typical)13.Clean the area with a dry cloth or air.CAUTION - DO NOT WIPE WITH SOLVENT.14.Sand the underside of the repair area with 80 grit(or less) sandpaper to create a rough bondingsurface approximately 2 inches from the centerof a crack (Figure 34) or 2 inches back from theedge of a fracture.Figure 34. - Sanding Underside of Repair Area (CrackShown - Typical)15.Trim the perimeter and sand the mating surfaceof the backing patch (Figure 35) with 80 gritsandpaper (or less), checking for smooth fit tothe underside. Clean all surfaces with air.CTS-4049Page 11
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