CYLINDER HEAD—E.8Fig. E.12.Adjusting Valve Clearance.4.Adjust valve clearances to 0.012 in (0.30 mm) inthe following manner:—(a) With the valves rocking on No. 4 cylinder, setthe clearances on No. 1 cylinder.(b) With the valves rocking on No. 2 cylinder, setthe clearances on No. 3 cylinder.(c) With the valves rocking on No. 1 cylinder, setthe clearances on No. 4 cylinder.(d) With the valves rocking on No. 3 cylinder, setthe clearances on No. 2 cylinder.Using a new joint, lit the rocker cover and securewith four plain washers, spring washers and screws.5.Assemble the inlet and exhaust manifolds to thecylinder head using new joints and caskets.Connect the electrical lead and fuel feed pipe to thethermostart unit.6.Refit the atomizers with new copper sealingwashers and tighten down the securing nuts evenlyensuring the atomizer is squarely on its seat. Refitthe high pressure fuel pipes to the injection pumpand atomizer, (see Pages N.9 and N.13).7.Fit the breather pipe assembly to the cylinder headcover.8.Refit the fuel filter to the cylinder head securing itwith the w(o setscrews and spring washers. Refitthe fuel pipe connecting the lift pump outlet to thefuel filter.9.Fit the fuel pipe connecting the fuel filter to theinjection pump inlet also the pipe connecting theinjection pump outlet to the fuel filter.10.Refit the atomizer leak-off pipe assembly.11.Fit the heat exchanger and secure with thesetscrews.12.Reconnect the lubricating oil pipes to the lubricatingoil cooler.13.Reconnect the water connection between the freshwater pump and the heat exchanger, also the seawater connections between the heat exchanger andexhaust manifold jacket.14.Using a new gasket, connect the exhaust pipe tothe exhaust manifold.15.Refit the air filter and connections. Fit the wateroutlet hose. Re-connect the battery terminals.16.Fill the cooling system with clean water ensuringthat the drain taps are turned off. Check for waterleaks.17.Bleed the air front the fuel system as detailed onPage N.14 and start the engine.18.Run the engine until normal operating temperatureis attained and retighten the cylinder headnuts/setscrews, in sequence Fig. E.11, and to thecorrect torque as given on Page B.1.Note:When retightening cylinder headnuts/setscrews, the engine coolantoutlet temperature should not beless,, than 170° F (77° C). If the nutsetscrew moves when retightened,then tighten up to the torque quotedon Page B.1. If the nut setscrew doesnot move before the correct torque isachieved. then slacken off 1/12 to 1/6of a turn (30° to 60° ) and retighten tothe correct figure After retighteningall the nuts/setscrews, the first 10positions should be recheckedwithout further slackening off toascertain they are still tightened tothe torque quoted.19.Reset the valve clearance to 0.012 in (0.3,0 mm)cold (see item 4). Fit the cylinder head coverensuring that there are no oil leaks at the joint.Note: After the first 25/50 hours running, the rockerassembly should be removed and the cylinder headnuts/setscrews again retightened to the correcttorque and the sequence shown in Fig. E.11. Ensurethe correct procedure is followed as in above 18.Replace rocker assembly and set valve clearance to0.012 in (0.30 mm) with the engine cold.As from Engine Nos. 236U135765 and 236U147150L. engines are built to conform to BSAU141a 1971 regulations and should only be fittedwith the later cylinder head and cylinder head gasket. The valve depths should also conform to the Production limits as given on Page B.7.
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