COOLING SYSTEM - M.6Fig. M.8.Removing Sea Water Pump from back of Timing Case.It may be advisable to apply a soapy solution tothe pump shaft in order to ease the seal past thecirclip groove.Should difficulty be experienced in gripping theseal with the fingers then two lengths of stiff wireor welding rod (3/64 in to 1/16 in dia.) withhooked ends (1/16 in to 3/32 in deep) can beutilized to secure the seal, one opposite theother, whereupon the seal can then bewithdrawn.Alternatively, slacken off the clamping devicewhich secures the two halves of the pumptogether (bearing housing and impeller housing)and then proceed to separate them, thusexerting pressure on the seal from behind.7.Remove the gear from the drive end of the pumpshaft by means of a suitable puller.8.Remove the outer retaining circlip from thebearing housing.9.Withdraw the impeller housing from the bearinghousing, firstly slackening off the clampingdevice.10.Withdraw the slinger from the pump shaft.11.A suitable press may then be used to press outthe water pump shaft together with the waterpump bearings.12.Remove the bearings from the water pump shaftby means of a press. To re-assemble the waterpump, the reverse order should be adopted.When replacing the cam fitted in the impellerhousing, be certain to coat the entire top surface, rearface and securing setscrew hole with a suitable jointingcompound.Note that the cam will go into position one way only.Care should be taken, when replacing the rubberimpeller, that all the blades lie in the same directionrelative to rotation of the pump i.e., blades trailing.When re-assembling, ensure that the rubber impelleris coated with MARFAK 2HD grease.NOTE:If appreciable wear or scoring has taken place onthe wear plate working face, it may be turned roundso that the reverse side now becomes the workingface. If this face in turn becomes worn, then areplacement wear plate should be fitted.If appreciable wear or scoring has taken place onthe end cover working face, it can be ground torestore flatness, providing that this operation is notcarried out too many times. If a replacement endcover is fitted which does not carry the pump modelnumber etc., then the original worn end covershould be fitted over the new part, utilizing longersetscrews.The thickness of the end cover joint is critical. Ifit is damaged, it is important that the correctreplacement joint, or one of similar thickness befitted.HEAT EXCHANGER AND OIL COOLER(lowline engines)With lowline engines, the heat exchanger and oilcooler are two separate items both mounted on thestarboard side of the engine. The oil cooler and spin-onlubricating oil filter are an integral unit.Removal of both units is effected by removing theinlet and outlet water connections and removing theunits from the cylinder block.The dismantling of both units is similar. Remove theend covers and drive the tube stacks out of theirrespective housings. Cleaning of the tube stacks is thesame as that recommended for the earlier combinedheat exchanger and oil cooler as given on Page M.7.When re-assembling, new "O" ring seals and jointsshould be fitted if they appear to be badly worn ordeformed.HEAT EXCHANGER AND OIL COOLER(earlier engines)The unit basically comprises: —(a)An aluminum casing providing the header
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