SECTION M
Cooling System
The 4.236 Marine engine is indirectly cooled. This
type of system employs two separate water circuits.
One is a fresh water (closed) circuit which circulates
within the cylinder block and head, the other is a sea or
river water (open) circuit which circulates externally
round the engine. Heat is interchanged between circuits
via a heat exchanger unit.
Lowline Engines
A neoprene impeller type water pump is used to
circulate the coolant on the open side of the system.
The raw water is drawn in through the gearbox oil cooler
to the water pump. From the pump, it is delivered to the
heat exchanger mounted on the starboard side of the
engine and then to the oil cooler where the engine oil
passes over a series of tubes running the length of the
unit. It is through these tubes that the coolant is passed.
From the engine oil cooler, the raw water is finally
discharged through the exhaust manifold water injection
bend.
Circulation of the closed fresh water system is
effected by a centrifugal water pump mounted on the
front of the cylinder block and is belt driven from the
crankshaft. Water is drawn from the header tank
mounted on the front of the engine to the cylinder block
where both the head and block are cooled by
thermosyphon action. The water then passes to the
thermostat. When the engine is cold and the thermostat
fully closed, the water bypasses the thermostat to a
double entry elbow mounted on the heat exchanger via a
copper pipe. From the double entry elbow, the water
passes to the rear of the exhaust manifold. As the
engine warms up, the thermostat will start to open
allowing the warm cooling water to bleed through the
heat exchanger through the double entry elbow joining
up with the bypass cooling water. The water then
passes through the exhaust manifold to the header tank.
As the water temperature rises to its allowed maximum,
the thermostat gradually opens until it is in the fully open
position, the bypass flow is cut off and the full cooling
water flow passes through the heat exchanger and
passes through the exhaust manifold and back to the
header tank. The amount of water passing through the
bypass and through the heat exchanger will depend on
the opening position of the thermostat.
The header tank is fitted with a pressurized finer
cap.
The water pumps for each circuit are described
individually later in this section.
Standard Engines
With earlier standard engines, the header tank
mounted at the front of the engine incorporates both the
engine fresh water heat exchanger and the engine oil
cooler. A pressurized filler cap is fitted.
The coolant on the open side of the system is drawn
in through the gearbox oil cooler to the water pump.
From the water pump, it is delivered to the combined
heat exchanger and engine oil cooler in the header tank
where
fresh
water
and
oil
in
their
respective
compartments pass over a series of tubes running the
length of the unit. It is through these tubes that the
coolant on the open side is passed. From the combined
heat exchanger and oil cooler. the water is then passed
to the water cooled exhaust manifold and is then finally
discharged overboard.
Circulation of the closed fresh water system is
effected by a centrifugal water pump mounted on the
front of the cylinder block and is belt driven from the
crankshaft. Water is drawn from the combined header
tank heat exchanger and is delivered to the cylinder
block where both the head and block are cooled by
thermosyphon action. After circulation, the water is
finally discharged at the front of the cylinder head
through the thermostat housing to the header tank/heat
exchanger.
The water pumps for each circuit are described
individually later in this section.
The operating temperatures of the closed water
system at the outlet should be in the region of 190oF
(88oC).
A thermostat is fitted in the water outlet connection,
which enables the engine to reach its most efficient
working temperature in the shortest possible time by
restricting coolant flow. When the correct temperature is
reached, the thermostat valve opens and allows the
water to circulate normally. Where a pressurized system
is used, the coolant temperature will be slightly higher.
To Adjust the Dynamo/Alternator and Water Pump
Belt
The belt tension should be adjusted so that it is
possible to depress the belt, without undue pressure,