SECTION MCooling SystemThe 4.236 Marine engine is indirectly cooled. Thistype of system employs two separate water circuits.One is a fresh water (closed) circuit which circulateswithin the cylinder block and head, the other is a sea orriver water (open) circuit which circulates externallyround the engine. Heat is interchanged between circuitsvia a heat exchanger unit.Lowline EnginesA neoprene impeller type water pump is used tocirculate the coolant on the open side of the system.The raw water is drawn in through the gearbox oil coolerto the water pump. From the pump, it is delivered to theheat exchanger mounted on the starboard side of theengine and then to the oil cooler where the engine oilpasses over a series of tubes running the length of theunit. It is through these tubes that the coolant is passed.From the engine oil cooler, the raw water is finallydischarged through the exhaust manifold water injectionbend.Circulation of the closed fresh water system iseffected by a centrifugal water pump mounted on thefront of the cylinder block and is belt driven from thecrankshaft. Water is drawn from the header tankmounted on the front of the engine to the cylinder blockwhere both the head and block are cooled bythermosyphon action. The water then passes to thethermostat. When the engine is cold and the thermostatfully closed, the water bypasses the thermostat to adouble entry elbow mounted on the heat exchanger via acopper pipe. From the double entry elbow, the waterpasses to the rear of the exhaust manifold. As theengine warms up, the thermostat will start to openallowing the warm cooling water to bleed through theheat exchanger through the double entry elbow joiningup with the bypass cooling water. The water thenpasses through the exhaust manifold to the header tank.As the water temperature rises to its allowed maximum,the thermostat gradually opens until it is in the fully openposition, the bypass flow is cut off and the full coolingwater flow passes through the heat exchanger andpasses through the exhaust manifold and back to theheader tank. The amount of water passing through thebypass and through the heat exchanger will depend onthe opening position of the thermostat.The header tank is fitted with a pressurized finercap.The water pumps for each circuit are describedindividually later in this section.Standard EnginesWith earlier standard engines, the header tankmounted at the front of the engine incorporates both theengine fresh water heat exchanger and the engine oilcooler. A pressurized filler cap is fitted.The coolant on the open side of the system is drawnin through the gearbox oil cooler to the water pump.From the water pump, it is delivered to the combinedheat exchanger and engine oil cooler in the header tankwhere fresh water and oil in their respectivecompartments pass over a series of tubes running thelength of the unit. It is through these tubes that thecoolant on the open side is passed. From the combinedheat exchanger and oil cooler. the water is then passedto the water cooled exhaust manifold and is then finallydischarged overboard.Circulation of the closed fresh water system iseffected by a centrifugal water pump mounted on thefront of the cylinder block and is belt driven from thecrankshaft. Water is drawn from the combined headertank heat exchanger and is delivered to the cylinderblock where both the head and block are cooled bythermosyphon action. After circulation, the water isfinally discharged at the front of the cylinder headthrough the thermostat housing to the header tank/heatexchanger.The water pumps for each circuit are describedindividually later in this section.The operating temperatures of the closed watersystem at the outlet should be in the region of 190oF(88oC).A thermostat is fitted in the water outlet connection,which enables the engine to reach its most efficientworking temperature in the shortest possible time byrestricting coolant flow. When the correct temperature isreached, the thermostat valve opens and allows thewater to circulate normally. Where a pressurized systemis used, the coolant temperature will be slightly higher.To Adjust the Dynamo/Alternator and Water PumpBeltThe belt tension should be adjusted so that it ispossible to depress the belt, without undue pressure,
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