LUBRICATING SYSTEM - L.5Fig. L.8.Checking the Clearance between the Outer Rotor andOil Pump Body.therefore if any parts require renewing areplacement assembly should be fitted. It maybe worth mentioning at this point that low oilpressure may not even be due to the oil pump,reference to the page covering Fault Diagnosisunder the heading "Low Oil Pressure" may helpto isolate the cause.To Assemble the Oil Pump1.Fit the drive and driven rotors to the pump bodyentering the chamfered end of the outer rotor tothe body first. Refit end plate using a new "O"ring (where fitted). Secure the plate with thethree screws.2.Refit the key in the keyway of the drive shaft andrefit the drive gear to the shaft. With earlierpumps, the boss on the drive gear waspositioned towards the rear of the gear, the flatface of the gear being towards the circlip groove.The correct clearance for the gear was0.003/0.007 in (0,08/0,18 mm) between the rearface of the gear and the pump body.With current pumps, the boss on the gear ispositioned on the front of the gear and thecorrect clearance for the gear is 1.244/1.264 in(31.60/32,11 mm) when measured from the frontface of the gear boss to the rear face of thepump mounting flange.Fig. L.9.Checking Rotor End Clearance.3.Fit the drive gear retaining circlip (where fitted).To Refit the Oil Pump1.Prime the oil pump with clean lubricating oil.2.Fit the oil pump to No. 1 main bearing cap andsecure with the t three setscrews.3.Refit the idler gear to the shaft with the recessedface towards the front and secure with thecirclip. Check the idler gear end float whichshould be within the tolerance of 0.002/0.016 in(0,05/0,41 mm). Check the idler gear backlashwhich should be within the limit of 0.00610.009in (0,15/0,23 mm).4.Using new joints refit timing case, timing gears,timing case front cover and crankshaft pulley asdescribed in the appropriate section.5.Refit the oil delivery pipe between the oil pumpand pressure relief valve housing.6.Refit the suction pipe to the oil pump using anew flange seal.7.Fit the sump strainer to the pump suction pipe,and using new joints, refit the sump to theengine and secure with the retaining setscrews.Refill the sump with clean oil of an approvedgrade.
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