ENGINE DIVISION SERVICE MANUALELECTRICALFig. 7. Cranking Circuit Test1. VoltmeterValues of maximum voltage drops for a standard 12-volt cranking circuit are as follows:VoltCable Under Three (3) Feet.1Cable Over Three (3) toSix (6) Feet.2Mechanical Switch.1Solenoid Switch.2Magnetic Switch.3Each Connection.0Add these values together. For ex-ample, you havea total of .5 volt and you have less than .5 volt drop,continue to grounded side test.However, if you have more than .5 volt drop, youhave an excessive voltage drop. This must be locatedby moving test lead from starting motor and workingtoward the battery. Crank engine and each move.When a noticeable decrease in the voltage reading isobtained, the trouble will be located between that pointand the preceding point checked.Items which could be at fault can either be adamaged cable or poor connection, an undersized wireor possibly a bad solenoid (contact within the solenoid).Repair the fault.GroundedSize:High resistance in ground circuitof starting motor system will result in hard starting andmay affect the charging circuit as well.Connect voltmeter leads to ground on starting motorand to ground post of battery. The allowable voltagedrop of .2 volt is permissible. If more than .2 volt isobtained, a poor ground is pre-sent, such as a loosestarting motor mounting bolt, bad battery groundconnector or ground connection to engine or frame,depending upon the battery installation. The excessivevoltage drop is located in much the same manner as inthe preceding test working toward the battery.CGES-230 - Page 8PRINTED IN UNITED STATES OF AMERICA
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