SERVICE MANUAL
Vehicles Except 2200 Series
(Refer to Figure 18)
1.
Disconnect upper and lower clutch rods from
relay levers by removing cotter pins and clevis
pins.
2.
Remove relay shaft bolts, lock washers and flat
washers.
3.
Remove relay shaft and remove relay lever
(bellcrank) assembly and bushings.
4.
Discard old bushings. Inspect relay shaft and
relay lever (bellcrank) assembly and replace if
worn or damaged. Replace clutch rod clevis
pins, if worn.
5.
Lubricate inside and outside diameters of new
bushings with grease. Use IH 251H EP grease
or an equivalent NLGI #2 multipurpose lithium
grease.
6.
Position bushings in relay lever (bellcrank)
assembly.
7.
Position
relay
lever
(bellcrank)
assembly
between cab longitudinal sill and relay shaft
bracket. Install relay shaft.
8.
Install flat washers, lock washers and relay shaft
bolts. Tighten bolts to specified torque (see
BOLT TORQUE CHART). Be sure relay lever
assembly pivots freely after tightening bolts.
9.
Connect upper and lower clutch rods to relay
levers and install new cotter pins. Lubricate
clevis pins with a light coat of grease.
10.
Lubricate
relay
lever
assembly
through
lubrication
fitting
(see
Step
5
for
grease
specification).
11.
Check clutch control adjustments and readjust
as needed (see ADJUSTMENT).
CTS-4050 - Page 12
