SERVICE MANUAL
Vehicles With Adjusting Yoke at Front End of Lower
(Horizontal) Control Rod:
a.
Loosen lower (horizontal) clutch control rod
adjusting yoke lock nut.
b.
Remove cotter pin and clevis pin and disconnect
lower control rod from relay shaft inner lever.
c.
Insert a 7 mm (.28") spacer gauge between
clutch pedal shank and pedal return stop.
(Spacer gauge can be made locally).
IMPORTANT
Use 8.8 mm (.34") spacer gauge on vehicles
having pedal return spring connected to upper
(vertical) clutch control rod.
d.
Pull lower control rod forward until release shaft
yoke (fork) contacts release bearing housing.
e.
Holding rod in forward position (per "d" above),
adjust control rod yoke until clevis pin can be
freely inserted through yoke and relay shaft
lever.
f.
Tighten control rod yoke lock nut and install new
cotter pin.
g.
Remove pedal spacer gauge.
Vehicles With Adjusting Yoke at Rear End of Lower
(Horizontal) Control Rod:
a.
Loosen lower (horizontal) clutch control rod
adjusting yoke lock nut.
b.
Remove cotter pin and clevis pin and disconnect
lower control rod from release shaft lever.
c.
Insert a 7 mm (.28") spacer gauge between
clutch pedal shank and pedal return stop.
(Spacer gauge can be made locally).
IMPORTANT
Use 8.8 mm (.34") spacer gauge on vehicles having
pedal return spring connected to upper (vertical) clutch
control rod.
d.
Pull release shaft lever forward until release
shaft yoke (fork) contacts release bearing
housing.
e.
Holding lever rod in forward position (per "d"
above), adjust control rod yoke until clevis pin
can be freely inserted through yoke and release
shaft lever.
f.
Tighten control rod yoke lock nut and install new
cotter pin.
g.
Remove pedal spacer gauge.
4.
Reinstall clutch housing inspection cover.
5.
Operate clutch pedal and check clutch release
and clutch brake application. Clutch should fully
release and clutch brake (where equipped)
should apply before clutch pedal contacts floor
panel.
Fig. 11 Release Bearing-to-Release Shaft Yoke
Clearance (Pull Type Clutch)
1
Relay Lever
5
Release Yoke (Fork)
2
Lower Control Rod
6
Release Bearing
3
Adjusting Yoke
C Clearance
4
Lock Nut
CTS-4050 - Page 7