SERVICE MANUALTURBOCHARGERSSection 1GENERALTurbocharger Diagnostic Data:Prior to servicing the Turbocharger diagnose theproblem.Replace the Turbocharger if:- The Compressor wheel or Turbine wheel hasrubbed on its housing causing heavy damage.Replace the Core Assembly If:- The Compressor wheel or Turbine wheel hasrubbed on Its housing causing damage to thehousings or wheels themselves.NOTE: High spots must be removed from thehousings before reuse with a new core assembly.If engine and Turbocharger are opperable performengine diagnostic tests as detailed In appropriateDIAGNOSTIC MANUAL.NOTE: Engine performance problems are usuallyrelated to secondary problems in other enginesystems:EnginePerformanceProblem:Turbocharger shaft seals leak oil Into theIntake or exhaust manifolds, resulting inblack smoke and excessive enginetemperatures.SecondaryProblems:a.Excessive Intake restriction caused by:- Dirty Air filters- Collapsed Intake pipes or hosesb.Restricted Turbocharger oil drainsystem caused by:- Plugged hoses- Collapsed hosesc. Excessive crankcase pressure causedby:- Dirty crankcase breather.- Overfilling crankcase with engine oil.- Excessive engine blow by.Specific diagnostic data may be located in theTurbocharger Manual.CGES-185-3PRINTED IN UNITED STATES OF AMERICAPage 2
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