SERVICE MANUAL
MANIFOLDS
Section 2
Exhaust Manifold - (D, DT and DTI Engines)
1.
Remove Turbocharger (If equipped). Refer to
Section 1.
2.
Remove stud nuts and washers securing the
exhaust manifold to the cylinder head.
3.
Remove manifold and manifold gaskets.
Disassemble Intercooler as Follows:
1.
Remove flange (1, Fig. 5a), gaskets (2) and "O"
rings on the intercooler coolant inlet 3 and outlet
hoses (4).
2.
Remove the cover bolts (7) then remove the
cover (8) and gasket (9).
3.
Remove the housing bolts (10) to disassemble
the core (Fig. 5b) from the housing (11).
Figure 5a. - Intercooler Disassembly Sights
AE Application Shown (Others Similar)
1.
Intercooler Water Flange
2.
Intercooler Flange Gasket
3.
Water Inlet Hose
4.
Water outlet Hose
5.
Outlet Hose Clamps
6.
Inlet Hose Clamp
7.
Intercooler Cover Bolts
8.
Intercooler Cover
9.
Intercooler Cover Gasket
10.
Intercooler, Housing Bolts
11.
Intercooler Housing
Figure 5b. - Intercooler Disassembly
CGES-185-3
PRINTED IN UNITED STATES OF AMERICA
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