SERVICE MANUALMANIFOLDSSection 2INSTALLATIOND and DT ENGINES ONLYInstall Manifolds as Follows:1.Install Intake manifold with NEW gasket. Besure manifold bolts are properly Indexed witheach gasket bolt hole. Failure to follow thisprocedure can result In gasket misalignment.2.Secure intake manifold bolts with a torque of 27N•m (20 Ibf-ft).3.Install exhaust manifold with NEW gasket.4.Use only specially hardened washers betweenmanifold studs & nuts. Manifolds may loosen ifnon-specified washers are used. Torquemanifold stud nuts to 77 N•m (57 Ibf-ft).5.Reconnect fuel lines (3, Fig. 3 or 3, Fig. 3a) toinjection nozzle and pump. Torque fuel linefittings to 47 N•m (35 Ibf-ft).6.Install the Turbocharger and outlet pipe (ifequipped).DTI ENGINES ONLYReassemble Intercooler as Follows:1.Install core Into housing.2.Install cover onto housing.3.Install flanges onto water Inlet and outlet ports,using new gaskets.Install Intercooler and Exhaust Manifolds as Follows:1.Install Intercooler to cylinder head, using newgaskets.2.Install aneroid tube (6, Fig. 4 or 5, Fig. 4a) andfuel injection lines.3.Install exhaust manifold with a new gasket.Torque bolts to 77 N•m (57 Ibf-ft).4.Install the Turbocharger and outlet pipe. Referto Turbocharger Section 1.NOTE: IH "NEVER SEEZ" is to be used on allexhaust system bolts, studs, fasteners, etc.CGES-185-3PRINTED IN UNITED STATES OF AMERICAPage 7
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