SERVICE MANUALMANIFOLDSSection 2GENERALINTAKE MANIFOLDThe intake manifold, located on the left side of theengine, serves as a passage for filtered air to enter thecombustion chamber. Manifold design and configurationvaries with application (Turbocharger vs. naturallyaspirated).EXHAUST MANIFOLDThe exhaust manifold, mounted on the right side of theengine, contains six passages which remove exhaustgases from each cylinder.Air flows through the intake manifold (with the boost of aTurbocharger on some engine models) into the cylinderhead combustion chamber. By special cylinder headdesign the air swirls to bring about high turbulent air-tofuel mixing.Correct torque values are necessary when installingmanifolds so efficient fuel-air mixing results.PATCH TYPE INTAKE MANIFOLD MOUNTINGBOLTSA prevailing torque type bolt with plastic patch (Fig. 2)has replaced the standard intake manifold mountingbolt. The new patch type bolt provides a more secureretention with the intake manifold and cylinder head.In the event of intake manifold repair, the standard typebolt should be replaced by the patch type bolt.IMPORTANT: Refer to appropriate parts catalog forthe particular application when ordering bolts so thecorrect length(s) are obtained.SPECIFICATIONSIntake Manifold boltTorque Data .......................................... 27 N•m(20 Ibf-ft)Exhaust Manifold NutTorque Data .......................................... 77 N•m(57 Ibf-ft)Exhaust ManifoldFlange Thickness ................................19.05 mm(.75 in)Other specifications are not applicable for service.INTERCOOLERThe intercooler is a heat exchanger that removes heatgenerated by compression of air in the turbocharger andtransfers the heat to the cooling system. Cooling the airintake charge reduces the formation of oxides ofnitrogen. Use of such a device enables certain enginesto meet California Emission Standards.Figure 2. - Patch Type Bolt1.Bolt2.Plastic PatchCGES-185-3PRINTED IN UNITED STATES OF AMERICAPage 2
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