SERVICE MANUALCONNECTING RODS, PISTONS, RINGS & SLEEVESSection 5e.To disassemble tool holder from unit,remove cap screw and washer. Pull out onplunger (9) and permit shaft to move backand forth freely. By hand, bump tool holderagainst adapter plate until it is free fromunit. DO NOT strike or damage the tool bit.Figure 24. - Counterboring Tool and Component Parts1. Handle2. Adjusting nut3. Driver unit4. Cap screws5. Cap screws6. Adapter plate7. Tool holder8. Cap screw9. Plunger10. Locking screw3.Preset the tool bit as follows:a.Install tool bit (1, Fig. 25) into tool holder(5).b.Place feeler gauge (3) on O.D. of toolholder as shown.c.Push tool bit out until it touches feelergauge.d.Lock tool bit into position with clamp (4).NOTE: Tool bits must be handled with extreme care,to avoid possible damage from shock contact withhard surfaces.Figure 25. - Presetting Tool Bit1. Tool bit2. Press with fingers here3. Feeler gauge 0.20-0.25 mm(0.008-0.010 In.) thick4. Clamp5. Tool holder4.Prepare Crankcase for counterboring as follows:a.Remove all scale and carbon from deckand counterbore.b.Remove all burrs and nicks. Check edgesof block for raised areas and remove withfile. DECK MUST BE FLAT.5.Install Counterboring Tool as follows: (Refer to Fig.26).a.Pull out handle (1, Fig. 26) until plunger (9)will hold tool holder (7) in UP position.b.Place unit on crankcase with hold downholes matching holes in crankcase.e.Tool bit is now set for correct diameter cut.CGES-185-3PRINTED IN UNITED STATES OF AMERICAPage 23
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