SERVICE MANUALCONNECTING RODS, PISTONS, RINGS & SLEEVESSection 5INSTALLATIONInstall Cylinder Sleeves as follows:1.Clean and dry the bore (in the crankcase) and flangecounterbore. Also clean and dry the sleeve.NOTE: When a new piston or a new piston andconnecting rod assembly are being Installed, installa matched set of pistons and sleeves.2.Check Cylinder Sleeve Protrusion as follows:a.Place each sleeve in the crankcase withoutthe “O” Rings. Clamp the sleeve downusing three holding adapters as shown inFig. 30. (Make sleeve holding adapterslocally).Material: Cold Rolled SteelCG-5757Figure 30. - Cylinder Sleeve Holding AdapterSpecificationsb.Use one of the hardened washers undereach cap screw. Space the bolts to obtainuniform pressure on the sleeve flange asshown in Fig. 32. Torque the bolts in threestages: 55 N•m (40 Ibf-ft), 1 10 N•m (80Ibf-ft) and 165 N•m (1 20 Ib. ft).Holding AdapterFigure 31. - Holding Adapter with Hardened Washersc.Place a dial indicator, with block, across thecylinder sleeve.d.With the dial indicator set on the flange ofthe cylinder sleeve, adjust the indicator tozero. Move the indicator block until thepointer drops to the crankcase deck andtake a reading.e.If the sleeve flange is below the crankcasedeck, rest the indicator pointer on thecrankcase deck and set the indicator atzero. Move the indicator block until thepointer drops to the sleeve flange and takea reading.CGES-185-3PRINTED IN UNITED STATE OF AMERICAPage 27
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