Section 2DIAGNOSTIC ANALYSISb.Inspect all linkage for full travel from highidle stop to low idle stop under allconditions of operation. Make certainoperation of vehicle is not changing theseadjustments. Verify high idle.c.Inspect override at wide open throttle. (SeeNOTE).NOTE: Throttle override is theadjustment made at the throttle leverwhich compensates for wear thatoccurs in throttle linkage and forchassis movement. If throttleoverride is not maintained, fullthrottle and consequently, maximumperformance will not be available.d. Measure transfer pump pressure .• Change filters• Check for fuel inlet restriction or• Replace transfer pump if necessary.e. Measure air cleaner restriction.•Service air cleaner element(s) asnecessary.f. Check injection pump timing and correctinjection pump on engine.• 400-SERIES with UTDS Model 100 Pumpvisual check/Flow Time and Dynamic checkusing (3005, 3005A or SE-2783)CREATIVE TOOL TACH/ TIME KIT w/14mm split-nut transducer or Sun TACH/TIMEKIT (PLT-301 or SE-2528)• 400-SERIES with Robert bosch MW Pump- visual pointer inspection.• 9.0 LITER - visual pointer inspection/ FlowTime.• 6.9 LITER visual check/Dynamic checkusing SE-4142 Kent-Moore TACH N' TIMETM , Creative Tool SE-2783 or DesignTechnology Tech-Time Model 3354.g.Loss of one cylinder.•Check for plugged injection line.•Check nozzle operation.h. 400 SERIES (Turbocharged Engines only)• Pressurize intake system and inspect forleaks at line between intake manifold orcrossover and injection pump aneroid. Airleakage may occur at line connectors orpump or manifold. During engine operationleaks at the connectors can cause manifoldpressure to be reduced at the aneroidwhich allows injection pump to operate in"cut back" or reduced power level.However, slight manifold pressure leakageis allowable on pressure side of the intakesystem, such as at the turbochargercompressor housing, as long as manifoldpressure meets Performance DataGuidelines.• Test aneroid diaphragm by applying (15 psimax.) air pressure, using D-100 Test Kit,for 30 seconds. If leakage occurs, replacediaphragm. Low power and low manifoldpressure will result if diaphragm leaksbecause injection pump will stay in "cutback" position.CGES-240-4Printed in United States of AmericaPage 4
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