SERVICE MANUALWATER PUMP, THERMOSTAT & IDLER PULLEYSSection 9SPECIFICATIONS:DIMENSIONVALUEWater PumpImpeller Vane Height to Mounting ..............................................................................................................0.25mm0.010in.Face of Housing (7 Vane ) ..............................................................................................................0.25 mm 0.02210 in.Clearance Between Housing and Back Face of Impeller (4 Vane & 8 Vane)Light Duty ....................................................................................................................................................0.25mm0.010in(with Pressed-On Hub) ..................................................................................................................... 1.17 mm 0.046 in.*Heavy Duty ...................................................................................................................................................0.25mm0.010in.with Nut Retained Hub) (4 & 8 Vane) ........................................................................................................ 1.17mm 0.046 in.*Heavy Duty(with Nut Retained Hub) (7 Vane)........................................................................................................0.31mm0.012in............................................................................................................................................................ 1.63 mm 0.064 in.*Bearing End Play.....................................................................................................................................0.038mm0.0015in.(Roller Bearing Only) .......................................................................................................................0.241 mm 0.0095 in.*All dimension with end play of shaft to rear.WATER PUMP INSPECTIONIt is recommended that water pump assemblies beinspected at every oil change interval for coolant leakageand bearing end play. The water pump should beremoved, disassembled and inspected every 120,000 mi.(193, 121 Km.), 4000 hours or 27 months, whicheveroccurs first.Water Pump Inspection at Oil Change Interval 6000Mile (9600 KM.), 200 Hours or 3 MonthsCoolant LeakageEach water pump housing features an inspection port (9,Fig. 8) which allows operators and maintenancepersonnel to determine if the water pump seal is leakingcoolant. Ex- amine the inspection port for the presenceof coolant or blockage by grease or dust. If coolant orexcessive grease is present at the inspection port,remove the pump (refer to "Removal" this section) andinstall a new, ReNEWed or locally rebuilt assembly.Remove any inspection port blockage with a wire or rod.IMPORTANT: I F BLOCKAGE IS NOT REMOVED, andthe water pump seal leaks, coolant will enter thebearings and damage the bearings and shaft.Bearing End PlayVerify end play by grasping the water pump pulley hub(7, Fig. 8) and moving the pulley fore and aft. Specifiedend play is 0.038 to 0.241 mm (0.0015 to 0.0095 in.). Ifthe end play appears to be excessive completely loosenall belts and measure end play using a dial indicator.Replace the assembly if 0.241 mm (0.0095 in.) isexceeded.120,000 Mile (193, 121 Km), 4000 Hour or 27 MonthInspectionCGES-185-3PRINTED IN UNITED STATES OF AMERICAPage 3
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