SERVICE MANUALWATER PUMP, THERMOSTAT & IDLER PULLEYSSection 9Figure 41. - Installing Shaft1.Idler shaft2.Pilot Tool (PLT-561 or SE-4038)8.Install outer snap ring (5, Fig. 39).9.Remove the nylon guide tool from end of shaft.10.Support shaft through hole in bracket with asuitable rod or spacer as shown inFigure 42. - Supporting ShaftFigure 43. - Pressing on Pulley11.Press pulley on shaft until it is bottomed againstball bearing as shown in Figure 43. DO NOTsupport idler bracket.12.Install washer (3, Fig. 39) and nut (2).13.Fabricate a tool from bar stock as specified inFigure 44.CGES-185-3PRINTED IN UNITED STATES OF AMERICAPage 25
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