SERVICE MANUAL
WATER PUMP, THERMOSTAT & IDLER PULLEYS
Section 9
Figure 41. - Installing Shaft
1.
Idler shaft
2.
Pilot Tool (PLT-561 or SE-4038)
8.
Install outer snap ring (5, Fig. 39).
9.
Remove the nylon guide tool from end of shaft.
10.
Support shaft through hole in bracket with a
suitable rod or spacer as shown in
Figure 42. - Supporting Shaft
Figure 43. - Pressing on Pulley
11.
Press pulley on shaft until it is bottomed against
ball bearing as shown in Figure 43. DO NOT
support idler bracket.
12.
Install washer (3, Fig. 39) and nut (2).
13.
Fabricate a tool from bar stock as specified in
Figure 44.
CGES-185-3
PRINTED IN UNITED STATES OF AMERICA
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