SERVICE MANUAL
CALIBRATION
Section 5
INJECTION PUMP AND ENGINE TEST DATA
(CALIBRATION DATA ON REVERSE SIDE)
Pump No: ...................................... 1 802 608 C92
Application: ..........................S-Series, Cargostar,
Paystar, 1853 FC Bus
Engine....................................................DTI-466C
Model ..........................................................B210C
Rating................................210 BHP @ 2600 RPM
Timing:
Static ..............................................1 8 1 BTDC
Turbocharger No............................... 684 698 C91
1 806 078 C91
Lift-to-Port Closing ...................... 3.05 ± 0.05 mm
Governor Spring No:
Outer ...................................................684 872 C1
Middle .................................................397 764 C1
Inner.................................................1 806 308 C1
Supply Pump Pressure (Rated)
1 802 608 C91 ............................................. 31 psi
1 802 608 C92 ............................................. 50 psi
Test Nozzles: SAE 0.5 Orifice Plate Nozzles
Tool Number................ Bosch No. 1 688 901 016
Service Tool No. SE-2756
Test Nozzle Opening Pressure .................... 3, 000 psi
High Pressure Test Fuel Lines:
Length.............................................. 600 mm (24")
O.D ..................................................... 6 mm (.24")
I.D ..................................................... 2 mm (.079")
Tool Number: ........................Bacharach No. 77-0194
Calibrating Fluid .................VISCOR 1487 or 1487AW
(SAE J967 D Standard +)
Fluid Operating Temperature...................... 100-110°F
Calibration Feed Pump Pressure... 1.5 BAR (21.5 psi)
ENGINE TEST DATA**
Rated Speed
Torque Check Speed
Droop Check Speed
Engine (RPM) +10
2600
1800
1400
Horsepower
Max.
210
186
-
Fuel (lbs/hr)
Max.
93
68
39
Manifold Pressure
Int.
36-42
24-30
-
(in. Hg.)
Exh.
36-42
14-20
-
Exhaust Temperature at
Sea Level ('F Max.)***
-
-
-
*See CAMSHAFT, Section 3, Page 4.
**Engine test ambient conditions are: Air temperature 85°F, Barometer 29.38 In. Hg.
***Exhaust temperature increase 15°-20F per 1000 ft. increase in altitude.
+ Latest Revision.
CGES-375
Printed in United States of America
Page 19
