TM 5-3825-226-24 DISASSEMBLE DELCO REMY ALTERNATOR 1. Position  alternator  in  a  vise  or  similar  clamping device. CAUTION Be careful not to overtighten alternator in    vise.        Damage    is    possible    to alternator if vise is overtightened. 2. Retain  alternator  pulley  (1)  and  remove  locknut (2) and washer (3).  Remove alternator pulley. NOTE:          Refer     to     page     3-10     for illustration. 3. Remove fan (4). 4. Remove four bolts (5) and pull end frame (6) and rotor   (7)   out   of   the   alternator   housing   as   an assembly. 5. Press rotor (7) out of end frame (6). 6. Remove three screws (8), retainer (9), and collar (10). 7. Remove shield (11) and collar (12). 8. Press bearing (13) out of end frame (6). 9. Remove plate (14) and washer (15). 10. Remove   four   screws   (16)   and   regulator   cover (17). 11. Disconnect three stator leads that are attached to regulator (18) by removing nuts (19) from rectifier bridge (20). 12. Remove nut securing regulator connector (2 1) to regulator. 13. Remove      nut   (22)   and      field   coil   lead   from regulator ( 18). 14. Remove screw (23) and remaining field coil lead from regulator (18). 15. Remove   two   regulator   mounting   screws   (24), lockwashers   (25),   washers   (26),   and   regulator (18). 16. Remove  nut  (27),  lockwasher  (28),  and  washer (29) from alternator output terminal. 17. Remove    nut  (30)  and  insulator  (31)  from  output terminal. 18. Remove  screw  (32),  washer  (33),  bushing  (34), connector   (35),   and   output   terminal   (36)   with terminal insulator (37). 19. Remove cap (38). 20. Remove   nut   which   secures   connector   (39)   to regulator (20). 21. Remove nut (40) and connector (39). 22. Remove  nut  (41),  insulators  (42,  43,  44).    and relay terminal (45). 23. Remove  screw  (46),  washer  (47),  and  connector (21). 24. Remove rectifier bridge mounting screws (48) and remove  rectifier  bridge  (20)  and  bridge  insulator (49). 25. Remove  screw  (50),  suppression  capacitor  (51), and capacitor bracket (52). 26. If  necessary,  remove  diodes  (53)  from  rectifier bridge (20). 27. Remove        screws    (54)    and    field    coil/support assembly (55). 28. Pull   stator   (56)   leads   and   grommet   (57)   from stator housing (58).  Remove stator. 29. If   necessary,   remove   bearing   (59)   from   stator housing. 30. If necessary, remove hinge bushing (60). ASSEMBLE DELCO REMY ALTERNATOR 1. If  removed,  press  hinge  bushing  (60)  into  stator housing (58). 2. Use Delco-Remy lubricant (Part No.  1948791) to fill  reservoir  on  bearing  (57)  half  full.    Position lubricant so that a portion of the lubricant touches the bearing surface. 3. Press bearing (59) into stator housing until end of bearing   is   even   with   the   inside   of   the   stator housing. 3-9