Single Unit OperationInitial Start-UpBefore initial startup, megger test main stator winding.Refer to Service Manuals SENR2180 or SENR7968.1. Remove the left side access panel of the generator.2. Loosen the locknuts on the voltage droop, voltagelevel, and voltage gain controls.3. Turn the voltage droop control (1) counterclockwiseto zero droop and tighten the locknut.VOLTAGE ADJUSTMENTCONTROLS(SR4 Generator Shown)1. Voltage Droop 2. Voltage Level 3. Voltage Gain4. Circuit Breaker (SR4 Generator Only)4. Turn the gain control (3) counterclockwise to zero,then turn the gain control to about 1/4 of full range ofclockwise travel.5. Perform required maintenance on engine beforestarting.6. Start the engine and allow it to warm.7. Increase engine speed to full governed speed (highidle).8. Observe the voltmeter reading. If desired voltage isnot indicated, set no load voltage with voltage levelcontrol (2).9. Close the load circuit breaker and apply full loadgradually. Adjust governor control until nameplatefrequency is on the Hertz meter.10. a. If voltmeter reading increases with full loadapplied, turn gain control (3) slightly in counterclockwisedirection.b. If voltmeter reading decreases with full load applied,turn gain control (3) slightly in clockwise direction.11. Remove load, adjust voltage level control (2) ifnecessary to obtain desired voltage.12. Apply the load, observe voltmeter reading. Repeatsteps 9 thru 12 until no load voltage equals full loadvoltage.13. Tighten the locknuts on all controls and install theaccess panel of the generator.14. Circuit breaker (4) will open if excessive field currentshould occur. Push to reset the circuit breaker. Ifbreaker opens again, contact your Caterpillar dealer.Starting1. Make all preliminary engine starting checks.2. Be sure the main or line circuit breaker is open.3. Start the engine and allow it to warm up.4. Adjust to full load RPM.5. Close the main circuit breaker.6. Apply the load. Do not try to apply full load in onemove, rather apply the load in increments to maintainsystem frequency at a constant level.7. Readjust governor for rated frequency.Stopping1. Remove the load in increments.2. Open the circuit breaker3. Allow the engine to run for 5 minutes to cool.4. Stop the engine.13
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