FUEL SYSTEM - N.13
pressure before removing from the Atomiser Testing
Pump.
When the atomiser has been cleaned, reassembled,
the breaking pressure set to the recommended figure
and the spray formation found to be satisfactory, the
following two checks may be carried out on the Atomiser
Testing Pump before returning the atomisers to service.
(1) Back Leakage
Pump up sufficient pressure to raise the nozzle
needle from its seat, pump again slowly to just below this
pressure (approximately 160-165 atmospheres), then
upon releasing the hand lever and allowing the pressure
to fall naturally, record the time (with the aid of a stop-
watch) taken for the pressure shown on the gauge to fall
from 150 to 100 atmospheres. For a nozzle in good
condition this time should not be less than 6 seconds.
When carrying out this test observe that no leakage
occurs at the lapped pressure faces of the nozzle holder
and nozzle body. Leakage may be external, when it is
visible at the nozzle cap nut screw thread, or internal, in
which case it cannot be readily distinguished from
excessive leakage past the lapped portion of the needle.
If leakage past the lapped portion is suspected, do not
overtighten the cap nut in an effort to cure such leakage,
but remove the nozzle and re-examine the pressure
faces for signs of dirt or surface imperfections. Clean
thoroughly, and if all appears in order, replace
components and re-test.
If the pressure drop time is still low, this indicates
excessive leakage past the lapped portion of the nozzle
needle.
(2) Seat Tightness
Wipe nozzle tip dry, pump up the p ressure to
approximately
10
atmospheres
below
the
nozzle
opening
pressure,
the
nozzle
tip
must
remain
substantially dry and there must be no tendency for
blobs of fuel to collect or drip. A slight dampness may
be ignored.
NOTE: If, after carrying out the aforementioned
atomiser maintenance, satisfactory results are not
obtained, the nozzle assemblies concerned may still
be fit for further service after reconditioning. This,
however, requires specialized equipment and the
complete nozzle assemblies should be forwarded to
the
nearest
depot
or
workshop
capable
of
undertaking such work, and a replacement unit
obtained.
A perfect atomiser, when tested by pumping fuel
through it in the open air gives a short "pinging" sound
as the fuel emerges from the holes. After the atomiser
has been in service for some time, the "pinging" changes
to a crackling sound. It is not until the atomiser sounds
"dead" that its condition is likely to affect the running of
the engine.
When replacing the atomiser in the cylinder head
follow carefully the instructions for fitting given on Page
N.8.
Atomiser Identification
Later atomisers have the identification letters "CU"
rolled on the atomiser body.
With earlier atomisers, the identification letters were
stamped on the tab washer fitted under the spring cap
locknut.
Fuel Pipes
No two of the pressure pipes, from the fuel pump to
the atomisers are alike. Keep this in mind when
replacing.
Examine the olives at each end of the pipe. If the
union nuts have at any time been overtightened there is
a risk that the olives will have cracked or been unduly
compressed. If so, leakage will result and a new pipe
should be fitted.
High pressure fuel pipes are now supplied with
formed ends in place of olives. Earlier pipes were
supplied with olives fitted as shown in Fig. N.18.
Originally, the olives were fitted in the reverse position
but both positions are still satisfactory if undamaged.
Fig. N.18.
In this connection bear in mind that the working
pressure which these joints must sustain is several
thousands pounds per square inch. Only a perfect joint
is satisfactory.
Offer up the pipe to the fuel pump and atomiser
unions to check that the pipe fits square at both ends.
Do not fit one and then bend the pipe to square it with
the other union.
When fitting the pipe tighten the unions alternately a
little at a time, first one end and then the other.
The correct tightening torque for the high pressure
fuel pipe nuts is 15 Ibf ft (2,1 kgf m) - 20 Nm.
If the olives are in good condition, and the