FUEL SYSTEM - N.13pressure before removing from the Atomiser TestingPump.When the atomiser has been cleaned, reassembled,the breaking pressure set to the recommended figureand the spray formation found to be satisfactory, thefollowing two checks may be carried out on the AtomiserTesting Pump before returning the atomisers to service.(1) Back LeakagePump up sufficient pressure to raise the nozzleneedle from its seat, pump again slowly to just below thispressure (approximately 160-165 atmospheres), thenupon releasing the hand lever and allowing the pressureto fall naturally, record the time (with the aid of a stop-watch) taken for the pressure shown on the gauge to fallfrom 150 to 100 atmospheres. For a nozzle in goodcondition this time should not be less than 6 seconds.When carrying out this test observe that no leakageoccurs at the lapped pressure faces of the nozzle holderand nozzle body. Leakage may be external, when it isvisible at the nozzle cap nut screw thread, or internal, inwhich case it cannot be readily distinguished fromexcessive leakage past the lapped portion of the needle.If leakage past the lapped portion is suspected, do notovertighten the cap nut in an effort to cure such leakage,but remove the nozzle and re-examine the pressurefaces for signs of dirt or surface imperfections. Cleanthoroughly, and if all appears in order, replacecomponents and re-test.If the pressure drop time is still low, this indicatesexcessive leakage past the lapped portion of the nozzleneedle.(2) Seat TightnessWipe nozzle tip dry, pump up the p ressure toapproximately 10 atmospheres below the nozzleopening pressure, the nozzle tip must remainsubstantially dry and there must be no tendency forblobs of fuel to collect or drip. A slight dampness maybe ignored.NOTE: If, after carrying out the aforementionedatomiser maintenance, satisfactory results are notobtained, the nozzle assemblies concerned may stillbe fit for further service after reconditioning. This,however, requires specialized equipment and thecomplete nozzle assemblies should be forwarded tothe nearest depot or workshop capable ofundertaking such work, and a replacement unitobtained.A perfect atomiser, when tested by pumping fuelthrough it in the open air gives a short "pinging" soundas the fuel emerges from the holes. After the atomiserhas been in service for some time, the "pinging" changesto a crackling sound. It is not until the atomiser sounds"dead" that its condition is likely to affect the running ofthe engine.When replacing the atomiser in the cylinder headfollow carefully the instructions for fitting given on PageN.8.Atomiser IdentificationLater atomisers have the identification letters "CU"rolled on the atomiser body.With earlier atomisers, the identification letters werestamped on the tab washer fitted under the spring caplocknut.Fuel PipesNo two of the pressure pipes, from the fuel pump tothe atomisers are alike. Keep this in mind whenreplacing.Examine the olives at each end of the pipe. If theunion nuts have at any time been overtightened there isa risk that the olives will have cracked or been undulycompressed. If so, leakage will result and a new pipeshould be fitted.High pressure fuel pipes are now supplied withformed ends in place of olives. Earlier pipes weresupplied with olives fitted as shown in Fig. N.18.Originally, the olives were fitted in the reverse positionbut both positions are still satisfactory if undamaged.Fig. N.18.In this connection bear in mind that the workingpressure which these joints must sustain is severalthousands pounds per square inch. Only a perfect jointis satisfactory.Offer up the pipe to the fuel pump and atomiserunions to check that the pipe fits square at both ends.Do not fit one and then bend the pipe to square it withthe other union.When fitting the pipe tighten the unions alternately alittle at a time, first one end and then the other.The correct tightening torque for the high pressurefuel pipe nuts is 15 Ibf ft (2,1 kgf m) - 20 Nm.If the olives are in good condition, and the
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