GEARBOX, FLYWHEEL AND FLYWHEEL HOUSING - P.3Fig. P.3.Checking Alignment of Flywheel Housing Bore.To Remove the Flywheel Housing1.Remove the flywheel (see Page P.2).2.Remove the starter motor.3.Unscrew the nuts securing the flywheel housingto the cylinder block and tap the housing clear ofthe locating dowels.4.Examine the housing for cracks or damage etc.To Refit the Flywheel Housing1.Ensure that the rear face of the cylinder blockand the mating face of the flywheel housing areperfectly clean and free from burrs, etc.Check dowel location in block and housing,ream and fit oversize dowels where necessary.2.Locate the flywheel housing carefully on the twodowels and refit the securing setscrews.3.Mount a dial test indicator (clock) gauge with thebase on the crankshaft flange and the gaugestylus on and perpendicular with the inner faceof the housing aperture as shown in Fig. P.3.Rotate the crankshaft, the inner bore should betruly central with the crankshaft within the limitslisted towards the end of this section.4.With the gauge base still mounted in the sameposition adjust the stylus so that it is at rightangles to tile vertically machined rear face of theflywheel housing as shown in Fig. P.4. Turn thecrankshaft and check that this face is at rightangles to the crankshaft axis to within thefollowing limits.Diameter of Max.Housing BoreAllowanceUp to 14 1/4 in0.006 in (0.15 mm)(362 mm)Total Indicator Reading14 1/4 to 20 1/8 in0.008 in (0.20 mm)(362 to 511 mm)Total Indicator Reading20 1/8 to 25 1/2 in0.010 in (0.25 mm)(511 to 648 mm)Total Indicator Reading25 1/2 to 31 in0.012 in (0.30 mm)(648 to 787 mm)Total Indicator ReadingNOTE: Any adjustments which may be necessary tobring the flywheel housing within the limits quotedmust be carried out on the housing, under nocircumstances may the rear face of the cylinderblock be interfered with.5.When the housing is correctly aligned finallytighten the securing setscrews.6.Refit the flywheel as previously described onPage P.2.Fig. P.4.Checking Alignment of Flywheel Housing Face.
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