ELECTRICAL EQUIPMENT - Q.3
Batteries overcharging and Ammeter indicates high
or full output all the time.
Check regulator positive sensing lead and its
connection at regulator.
If no fault, regulator is faulty.
5.
Fault Finding on 11 AC
If the alternator does not produce its rated output of
43 amps for 12 volt and 23 amps for 24 volt circuit, the
failure may be due to any unit or the associated wiring,
and the following procedure should be followed.
TEST 1.
Check the Field Isolating Relay
Disconnect the earthed battery terminal and the
cable from the alternator main output terminal.
Connect a 0-60 DC ammeter between the terminal
and disconnected cable. Link terminals 'C1' and 'C2'
on the field relay. Reconnect the battery cable.
Close the master switch and start engine and run at
charging speed. If ammeter shows a charge the
relay is faulty. or its wiring and connections.
If ammeter shows no charge, carry on with Test 2.
TEST 2
Check the Alternator and Control Box
Leave the test ammeter connected, and disconnect
cables 'F' and '-' from control unit and join them
together. Remove link from field relay terminals and
ensure they are connected to 'C1' and 'C2'. Start
engine and run at charging speed.
Ammeter should indicate current values of 35 amps
or more for 12 volt circuit or 22 amps or more for 24
volt circuit. A zero or low reading indicates a faulty
alternator.
If satisfactory output is recorded, a faulty control unit
is indicated.
TEST 3
Checking or Adjusting the Voltage Setting
The regulator of the 4 TR control unit must be set on
CLOSED CIRCUIT, when the alternator is under
load. Also, the system must be stabilized before
checking or resetting is carried out, and the battery
must be in a well charged condition. Check the
battery to control unit wiring, to ensure that the
resistance of the complete circuit does not exceed
0.1 ohm. Any high resistance must be traced and
remedied. Connect a test DC voltmeter (suppressed
zero type) scale 12-15 volts for 12 volt installations
or 24-30 volts for 24 volt installations, between the
battery terminals, and note the reading with no
electrical load. Disconnect battery earth cable and
connect test ammeter between alternator main
terminal and disconnected cable. Reconnect battery
earth cable, and switch on an electrical load of
approximately two amps. Start engine and run at
about 2000 rev/min, for at least eight minutes. If the
charging current is still greater than ten amps,
continue to run engine until this figure is reached.
Then compare the volt meter reading with the
appropriate setting limits, as specified for the
particular control unit as follows.
12 V (37423)/(37449)
13.9
14.3 volts
24 V (37444)'(37502)
27 9
28.3 volts
12 V 37429
13.7
14.1 volts
(Part no. marked on upper edge of the moulded
cover of Control Unit).
If reading obtained is stable hut outside the
appropriate limits the unit can be adjusted as
follows.
ADJUSTMENT OF VOLTAGE SETTING
Stop the engine and remove the control unit from its
mounting.. At the back of the unit is a sealed
potentiometer adjuster. Carefully scrape away the
sealing compound. Then start the engine, and while
running the alternator at charging speed, turn the
adjuster slot CLOCKWISE to INCREASE the
setting or ANTI-CLOCKWISE to DECREASE it
until the required setting is obtained.
Recheck the setting by stopping the engine, then
start again and slowly "run-up" to charging speed. If
setting is now correct, remount the control unit,
disconnect test meters and restore original wiring
connections. If, after adjustment, the voltmeter
reading remains unchanged, or increases in an
uncontrolled manner, then the control unit is faulty
and a replacement must be fitted.