SECTION PGearbox, Flywheel & Flywheel HousingGEARBOXThe gearbox fitted to the 4.236 Marine engine is theearlier Borg Warner 71 CR or the later 10-17 type,hydraulically operated, direct drive type incorporating areverse gear.A Borg Warner 71 CR or the later 10-17 typegearbox with an epicyclic reduction gear can be suppliedwith the following ratios:– 1.523:1, 1.91:1, 2.1:1, 2.57:1,or 2.91:1. The output shaft of the gearbox or reductiongear is on the same centreline as the crankshaft.For standard gearboxes and reduction gear, a lefthanded propeller is required, except with the 1.91:Ireduction gear, which requires a right handed propeller.The 2.1:1 and 1.91:1 reduction gears can be usedtogether in twin engined installations to give left and righthanded propeller rotation.The gearbox operating oil pressure should be120/140 lbf/in2 (8,4/9,8 kgf/cm2) - 827/965 kN/m2.IMPORTANT NOTE:When filling the Borg Warner gearbox as fitted to the4.236 Marine engine, Automatic Transmission FluidType 'A' must be used.The gearbox should be filled to the full mark on thedipstick and the unit turned over at low speed by idlingthe engine for a short period in order to fill all circuitsincluding the cooler and cooler piping.The oil level should then be checked immediatelyafter shutting off the engine and sufficient oil added tobring the level to the full mark again.When checking the gearbox oil level, the dipstickshould be screwed fully home in order to obtain thecorrect reading.TO REMOVE THE GEARBOX1.Remove lubricating oil pipes to and fromgearbox oil cooler.2.Remove water connections to and from gearboxoil cooler.3.Remove gearbox oil cooler.4.Uncouple propeller shaft from gearbox outputshaft and move clear of box.5.Remove nuts securing gearbox adaptor plate.6.The gearbox can then be removed bywithdrawing it to the rear.7.Remove nuts securing gearbox adaptor plate toflywheel housing.8.Remove adaptor plate.9.The driving plate connecting the gearbox to theflywheel can now be removed. It should henoted that if either flywheel or flywheel housing.is removed, then it must be accurately alignedon replacement in accordance with theinstructions on Pages P.2 and P.3.TO REFIT THE GEARBOXReplacement of the gearbox is the reverseprocedure to removal but the splines on the gearboxinput shaft should be lubricated with anti-fretting greasebefore the unit is replaced.Fig. P.1. Gearbox to Flywheel driving plate.
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