SECTION P
Gearbox, Flywheel & Flywheel Housing
GEARBOX
The gearbox fitted to the 4.236 Marine engine is the
earlier Borg Warner 71 CR or the later 10-17 type,
hydraulically operated, direct drive type incorporating a
reverse gear.
A Borg Warner 71 CR or the later 10-17 type
gearbox with an epicyclic reduction gear can be supplied
with the following ratios: 1.523:1, 1.91:1, 2.1:1, 2.57:1,
or 2.91:1. The output shaft of the gearbox or reduction
gear is on the same centreline as the crankshaft.
For standard gearboxes and reduction gear, a left
handed propeller is required, except with the 1.91:I
reduction gear, which requires a right handed propeller.
The 2.1:1 and 1.91:1 reduction gears can be used
together in twin engined installations to give left and right
handed propeller rotation.
The gearbox operating oil pressure should be
120/140 lbf/in2 (8,4/9,8 kgf/cm2) - 827/965 kN/m2.
IMPORTANT NOTE:
When filling the Borg Warner gearbox as fitted to the
4.236 Marine engine, Automatic Transmission Fluid
Type 'A' must be used.
The gearbox should be filled to the full mark on the
dipstick and the unit turned over at low speed by idling
the engine for a short period in order to fill all circuits
including the cooler and cooler piping.
The oil level should then be checked immediately
after shutting off the engine and sufficient oil added to
bring the level to the full mark again.
When checking the gearbox oil level, the dipstick
should be screwed fully home in order to obtain the
correct reading.
TO REMOVE THE GEARBOX
1.
Remove lubricating oil pipes to and from
gearbox oil cooler.
2.
Remove water connections to and from gearbox
oil cooler.
3.
Remove gearbox oil cooler.
4.
Uncouple propeller shaft from gearbox output
shaft and move clear of box.
5.
Remove nuts securing gearbox adaptor plate.
6.
The
gearbox
can
then
be
removed
by
withdrawing it to the rear.
7.
Remove nuts securing gearbox adaptor plate to
flywheel housing.
8.
Remove adaptor plate.
9.
The driving plate connecting the gearbox to the
flywheel can now be removed. It should he
noted that if either flywheel or flywheel housing
.is removed, then it must be accurately aligned
on
replacement
in
accordance
with
the
instructions on Pages P.2 and P.3.
TO REFIT THE GEARBOX
Replacement
of
the
gearbox
is
the
reverse
procedure to removal but the splines on the gearbox
input shaft should be lubricated with anti-fretting grease
before the unit is replaced.
Fig. P.1. Gearbox to Flywheel driving plate.