SERVICE MANUAL12.Insert eight cap screws to attach bottom cap tobody tube and deflector assembly. Tightenalternately and evenly to 20.3 Nm (15 ft. lbs.). Ifunit previously had old style deflector attached tobottom cap, use the eight longer cap screwscontained in the deflector replacement kit.13.Reconnect the air line to the inlet port (this lineleads from the compressor service port).14.Reconnect the governor control line to theunloader port in unloader nut (Item 27 of Fig.23).15.Reconnect the wire to the heater.16.Test the unit following the instructions listed inSERVICE CHECKS.Servicing Check Valve AssemblyThere are several indications which may meanthat the check valve needs servicing:Air is exhausted from exhaust port whencompressor is in stand-by mode.System air pressure bleeds off rapidly when airusing equipment is not being operated.Compressor goes into stand by mode but cyclesrapidly.Compressor attempts to build pressure butsystem pressure will not build up.Safety valve opens.These situations can be caused by severalconditions. Check ’the TROUBLE SHOOTING GUIDE tomake sure that the probable cause is a defectiveassembly. The following is the procedure for servicingand replacing the check valve assembly.Refer to Fig. 26 for numbers in parenthesis.1.Refer to the General Instructions.2.Disconnect air line at outlet port at top of unit.3.Remove top nut (4). This nut is spring loaded.4.Remove copper gaskets (3), spring (1), andcheck valve spindle (2).5.Clean and dry entire check valve area and topnut (4).6.Position new check valve spindle (2) in top capwith tapered end down.Fig. 26 Check Valve Assembly1Spring3Gaskets2Spindle4Nut7.Install spring (1) in check valve spindle.8.Position new copper gaskets (3) in nut (4) andrub a small quantity of grease on the gaskets tohelp them keep their position in the top nut.9.Thread nut on to top cap and torque to 81 Nm(60 ft. lbs.). Top nut (4) is not included in checkvalve replacement kit.10.Reconnect the air line to the outlet port. Thesafety valve (Item 41 of Fig. 23) cannot beserviced and it is recommended that it notberemoved from the top cap. If the safety valvewas removed, apply non-hardening sealant tothreads of top cap.11.Test the unit following the instructions listed inSERVICE CHECKS.Servicing Filter AssemblyAlthough the filter assembly of the unit isdesigned to require little or no servicing, it is a goodpractice to service the filter assembly when performingservice on the other filters located on the vehicle. Thisservicing can be accomplished in one of two ways, eitherreplacing the entire filter assembly, or by servicing thefilter assembly. In most cases, simply servicing will onlybe necessary. The following are the steps for servicingthe filter assembly. If the entire filter assembly is beingreplaced, those steps preceded by an asterisk (*) can beeliminated.Refer to Fig. 27 for numbers in parenthesis.1.Refer to the General Instructions.2.Remove air line at outlet port.CTS-4079 - CHAPTER XIV - Page 17
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business