SERVICE MANUAL3.Remove eight cap screws holding top cap (2) tobody (8).CAUTIONUse care in removing top cap bolts toprevent bodily injury because the cap isspring loaded with approximately 178Nm (40 ft. lbs.).4.Remove spring (Item 39 in Fig. 23).5.Remove all traces of gasket material from topcap and body gasket surfaces (2 & 7). Discardgasket. Be careful not to scratch or scoregasket surfaces and wash top cap in cleaningsolvent.6.Remove complete filter assembly.7.Remove rubber packing ring (7) and discard.8.Discard old stainless steel filter. If you arereplacing entire filter assembly, the entire filterassembly including filter cup (3), strainer (5) andV-spring (4) may also be discarded.9.Wash strainer (5) and filter cup (3) in cleaningsolvent.10.Assemble stainless steel filter (6) in filter cup (3).Filter should be stretched slightly to fill the spacein filter cup.11.Reinstall strainer (5) with flat face of strainertowards stainless steel filter.12.Install V-spring (4) holding filter assemblytogether.13.Install new packing ring (7) on ledge of body.14.Position filter assembly into body with large enddown. The filter must set on packing ring.15.Install heavy spring (39, Fig. 23) with largerdiameter coil against top of filter assembly.16.Position new gasket (1) on body. Do not usegasket cement.17.Position top cap and spring so that the smalldiameter coil on spring fits groove in top cap.18.Compress spring and install four 3/8 cap screws(4, Fig. 23) into body. Each of these four (4)screws should be engaged at least threefullturnsbefore load on cap is removed. Capscrews should be equally spaced. Then threadremaining screws into place.Fig. 27 Servicing Filter Assembly1Gasket5Strainer2Top Cap6Filter3Filter Cup7Packing Ring4V Spring19.Tighten all top cap bolts alternately and evenly to20.4 Nm (15 ft. lbs.).20.Reconnect air line to outlet port.21.Test unit operation following instructions outlinedin SERVICE CHECKS.Servicing Thermostatically Controlled CartridgeType HeaterThe current heat exchanger units contain a 12volt 50 watt heater as standard equipment. This heaterrequires a newly designed bottom cap which iscompletely interchangeable with those in use previously.Use of this new cap may, however, necessitate a changeof the deflector assembly if your present bottom cap hasthe deflector attached to it by screws. Wrap aroundstrap type heaters, which are NOT thermostaticallycontrolled are available for this old style bottom cap.Refer to Servicing Wrap-Around Strap Type Heater.There are two kits used in servicing thethermostatically controlled cartridge type heaterassembly. Both heaters are 50 watt, however, one is 12volt and the other is a 24 volt.Instructions for installing either of the kits are asfollows.1.Refer to the General Instructions.2.Disconnect the electrical line from the CRBRAKEMASTER heater.3.Remove old cartridge type heater by looseningset screw for heater on bottom cap.4.Remove old thermostat from bottom cap byremoving the two small screws which retainCTS-4079 - CHAPTER XIV - Page 18
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