SERVICE MANUALDESCRIPTIONThe term "foundation brake" is given to thosecomponents at wheels which actually do the braking.This includes such items as brake shoes, lining, anchors,drums and spider or backing plate. Although the slackadjusters, cam and followers are not directly known ascomponents of the foundation brakes, theywill be covered herein.MAINTENANCEA regular schedule for periodic cleaning, lubrication,adjustment and inspection should be established, usuallybased on past experience and type of vehicle operation.It is difficult to determine an exact maintenance interval(time or mileage) since vehicles will be used in a widevariety of operational applications and conditions.To compensate for lining wear, brakes should beadjusted frequently to maintain satisfactory operation andefficient brakes.Refer to BRAKE ADJUSTMENT for detailed adjustmentprocedures.Drain air reservoirs regularly as required. Localconditions govern frequency. Dry climates require lessattention than humid areas, where it may be necessaryto drain reservoirs daily.When draining air reservoirs, let all air bleed off and besure all drainage stops.For details for the air system, refer to the appropriate airbrake system section.BRAKE ADJUSTMENTBrake adjustment can be a contributing factor of brakecomplaints. Proper brake adjustment must bemaintained. Do not overlook brake adjustment on thetrailer either. Brake balance on trucks and tractor trailersis essential for good braking.Periodic checking of push rod travel or brake adjustmentis essential for good braking. Push rod travel should bechecked every 6,000 km (4,000 miles) to determine ifadjustment is necessary. Push rod travel should be keptat a minimum without brakes dragging.Inspect brake lining every 19,000 km (12,000 miles) orevery 12 months, whichever occurs first. When brakelining or blocks are worn to within 1.6 mn (1/16") ofrivets, brake lining must be replaced.If brake lining is satisfactory, adjust brakes in thefollowing manner making brake adjustment, one wheel ata time, with all drums in place and all slack adjustersconnected to chambers.Theseinstructionsapplytomanualadjustmenttypeslackadjusters.1.With wheels raised and parking brake releasedso that wheels will rotate freely, check eachbrake chamber push rod to make certain that itis in fully released position. To do this,disconnect push rod at slack adjuster. If pushrod moves toward (released) brake chamber,turn worm shaft and rotate slack adjuster towardpush rod until clevis pin can be reinstalled.2.Disengage locking sleeve on worm shaft oradjusting screw by depressing spring loadedsleeve with a wrench (Fig. 1).Fig. 1 illustrates the locking sleeve in itsdisengaged position. Be sure sleeve is heldin,disengaging the adjusting screw when makingadjustments.Use either an open or socket wrench whenmaking adjustment. Make certain locking sleeveis heldin, thereby disengaging the lockingmechanism. Neveruseawrenchonthesleeveportion.Fig. 1 SIack Adjuster Locking Sleeve on Adjusting NutCTS-4080W - Page 3
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