SERVICE MANUAL3.Turn vehicle wheel and at the same time rotateadjusting screw until brake shoes are tightagainst drum.4.Back off adjusting screw just enough to eliminatedrag.5.Make and hold full brake application to fully seatbrake shoes against drum and note the anglebetween slack adjust and push rod. This angleshould be a minimum of 90 degrees or more.If the foregoing adjustment or relining of brake shoesdoes not establish an angle of near 90 degrees betweenpush rod and slack adjuster with brakes applied (Fig. 2),then maximum force against slack adjuster cannot beobtained. Readjust push rod as follows:1.Disconnect slack adjuster and push rod. Do thiscarefully because slack adjuster may be turnedtoward brake chamber with considerablepressure.Fig. 2 Brake Chamber and Slack AdjusterASlack Adjuster More Than 90° in ReleasedPositionBApplied PositionCAngle Should be 90° in Applied Position2.Loosen lock nut on clevis and thread clevis ontopush rod toward brake chamber for severalturns.3.Reconnect slack adjuster and push rod withclevis pin.4.Make a full brake application and check anglebetween slack adjuster and push rod. If 90degrees or slightly more is not obtained withbrakes applied, repeat adjustment until angle issatisfactory.The desirable situation is to bring brake shoes againstdrum just as the slack adjuster attains the near 90degree position (Fig. 2).MANUAL SLACK ADJUSTER OPERATION TESTSlack adjusters should rotate freely without binding whenthe brakes are applied and when the brakes arereleased, all slack adjusters must return to the releasedposition freely and without binding. The slack adjustersmust be adjusted so that the angles formed by brakechamber push rod and center of slack are near 90degrees as described in BRAKE ADUSTMENT.BRAKE CHAMBER SERVICE TESTOperational TestApply and release the brakes, observing the brakechamber push rod. The chamber push rod should moveout promptly and return to the released position freelywithout binding.Leakage Test1.Apply the service brakes and apply soap solutionto the chamber clamping area. If leakage isnoted, tighten the clamp ring bolts and if leakagedoes not stop, the chamber must either bereconditioned or replaced.2.With the service brakes applied, check forleakage through the diaphragm by applying asoap solution to the push rod opening and drainholes on non-pressured side of chamber. Noleakage is permissable. If leakage is evident,the chamber diaphragm must either be replacedor complete chamber replaced.LUBRICATIONBrake camshafts and slack adjusters should belubricated every five months or 26,000 km (16,000miles). Refer to LUBRICATION Section for type oflubricant. Do not overlubricate. Slack adjusters withoutfittings require no lubrication. The provision forlubrication may differ on slack adjusters. Some havezerk fittings while others utilize pipe plugs or snap-in typeplugs or covers.When brake linings are replaced, apply a thin coat of thesame lubricant to brake shoe anchor pins andcamshafts. Do not overlubricate.CTS-4080W - Page 4
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