SERVICE MANUALCRANKSHAFT, MAIN BEARINGS, FLYWHEEL & CRANKCASESection 6NOTE:Curing time will vary from 30 minutes to fourhours depending upon the temperature. At 21 °C (70 F)a one hour curing time should be expected.d.Set the insert (2, Fig. 16) in the cylinderblock (1) as shown.Figure 16. - Inserting Insert into Block1. Cylinder bore2. Lower pilot bore inserte.Push the insert through the upper bore with thel.D. chamfer of the insert toward the cylinderhead deck.f.Install the pilot (2, Fig. 17) and insert driver intothe cylinder bore (1) as shown.Figure 17. - Pilot and Insert Driver1.Cylinder bore2.Pilot3.Insert driverNOTE:The machine shop should furnish theappropriate size drive, pilot and handle for thisprocedure.g.Rest the insert, (3, Fig. 18) pilot (4) andinsert driver (5) as a unit in position forinsertion into the lower bore.h.Install the insert driver handle (2, Fig. 18)into the insert driver (5) and pilot (4).i.Install the centering plate(1, Fig. 18) overthe insert driver assembly and into thecounterbore as shown.CG-5897Figure 18. - Installing Insert1.Centering plate2.Handle3.Insert4.Pilot5.Driverj.Tap gently on the insert driver handle untilthe insert is located on the start of thecylinder bore.k.Drive the insert into place with a heavyhammer.CGES-185-3PRINTED IN UNITED STATES OF AMERICAPage 15
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