SERVICE MANUAL
CRANKSHAFT, MAIN BEARINGS, FLYWHEEL & CRANKCASE
Section 6
NOTE: Curing time will vary from 30 minutes to four
hours depending upon the temperature. At 21 °C (70 F)
a one hour curing time should be expected.
d.
Set the insert (2, Fig. 16) in the cylinder
block (1) as shown.
Figure 16. - Inserting Insert into Block
1. Cylinder bore
2. Lower pilot bore insert
e.
Push the insert through the upper bore with the
l.D. chamfer of the insert toward the cylinder
head deck.
f.
Install the pilot (2, Fig. 17) and insert driver into
the cylinder bore (1) as shown.
Figure 17. - Pilot and Insert Driver
1.
Cylinder bore
2.
Pilot
3.
Insert driver
NOTE: The machine shop should furnish the
appropriate size drive, pilot and handle for this
procedure.
g.
Rest the insert, (3, Fig. 18) pilot (4) and
insert driver (5) as a unit in position for
insertion into the lower bore.
h.
Install the insert driver handle (2, Fig. 18)
into the insert driver (5) and pilot (4).
i.
Install the centering plate(1, Fig. 18) over
the insert driver assembly and into the
counterbore as shown.
CG-5897
Figure 18. - Installing Insert
1.
Centering plate
2.
Handle
3.
Insert
4.
Pilot
5.
Driver
j.
Tap gently on the insert driver handle until
the insert is located on the start of the
cylinder bore.
k.
Drive the insert into place with a heavy
hammer.
CGES-185-3
PRINTED IN UNITED STATES OF AMERICA
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