SERVICE MANUALCRANKSHAFT, MAIN BEARINGS, FLYWHEEL & CRANKCASESection 65.Inspect the 12 piston oil jet tubes used inTurbocharged Engines. Be sure they are openand clean as shown in Fig. 19.Figure 19. - Piston Oil Jet Tubes1.Oil jetsNOTE: DO NOT remove oil jets unless damaged.6.If tubes are damaged replace as follows: a.Remove damaged tubes with a pilot driver(1, Fig. 20) as shown.b.Install new oil jet tubes with the same pilotdriver shown in Fig. 20.c.The jet tube (when installed) must notproject above the surface; but must berecessed 3 mm (1/8 inch) below thesurface as shown in (2, Fig. 20).Figure 20. - Removing/Installing Piston Oil Jet Tubes1.Pilot driver2.Oil jet tubed.The top half of the main bearing insert (1,Fig. 21) is slotted to provide a flow of oil tothe Jet tubes and camshaft bushings asshown.Figure 21. - Main Bearing Insert - Old Style Shownw/OFFSET Piston Oil Jet Tube HolesFigure 21A. - Main Bearing Insert - New Style w/PistonOil Jet Tube Holes in Line7.Repairs for coolant or oil leaks in crankcasecasting can be performed in areas shown inFigure 21B only. Instructions are as follows:Restrictions:a.No repairs may be made within one inch ofan internal rib, wall or boss casting.b.Casting cracks can not be repaired.c.Leak to be repaired must be within tap drilldiameter.d.Maximum plug size allowed for repair is1/4-18 NPTF.e.Leaks to be plugged (repaired) must be atleast 3 inches apart.CGES-185-3PRINTED IN UNITED STATES OF AMERICAPage 16
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