SERVICE MANUAL
CRANKSHAFT, MAIN BEARINGS, FLYWHEEL & CRANKCASE
Section 6
3.
For OLD bearings and caps, if the crankshaft,
bearings and crankcase are in good condition,
the bearing running clearance should fall within
0.046 mm
(0.0018 in.)
0.130 mm
(0.0051 in.)
a.
If the clearance obtained is more or less
than the specified amount, replace with a
new bearing.
b.
Should the clearance remain excessive, it
may
be
necessary
to
replace
the
crankshaft.
4.
For NEW bearings and caps proceed as follows:
a.
Measure the diameter of the crankshaft
journal and record this reading. If it is less
than
85.705 mm
(3.3742 in.)
85.738 mm
(3.3755 in.,)
subtract the difference from the virgin lead or Platigage
reading.
b.
Subtract the bearing running clearance of
0.046 mm
(0.0018 in.)
0.130 mm
(0.0051 in., )
from the measurement obtained in Step 4a. Mill or grind
this amount from surface "D" (3, Fig. 28) of the new
bearing cap.
NOTE: Surface "D" (Fig. 27) must be held square
with the bearing cap bore.
c.
Recheck the bearing running clearance,
with virgin lead or plastigage, to assure
0.046 mm
(0.0018 in.)
0.130 mm
(0.0051 in.)
specifications are met.
5.
When acceptable results are achieved for either
old or new parts proceed as follows:
a.
Remove the Plastigage or Virgin lead.
b.
Add clean engine oil to the bearing and
install the center main bearing cap.
c.
Torque the cap screws to 155 N-m (115 lbf-
ft).
6.
Check each main bearing in the manner
described.
Continue Crankshaft and Main Bearing installation
as follows:
1.
Check the crankshaft end clearance as outlined:
a.
Loosen the rear main bearing cap screws.
b.
Hold the crankshaft towards the front of the
engine, using a suitable bar or large
screwdriver,
so
the
crankshaft
thrust
surface is tight against the rear of the thrust
flange of the bearing in the crankcase.
c.
Check the clearance across the bearing
split as shown in Fig. 30.
0.15 mm (0.006 in.)
0.30 mm (0.012 in.)
clearance must be maintained.
Figure 30. - Checking Crankshaft End
CGES-185-3
PRINTED IN UNITED STATES OF AMERICA
Page 23