SERVICE MANUALCRANKSHAFT, MAIN BEARINGS, FLYWHEEL & CRANKCASESection 63.For OLD bearings and caps, if the crankshaft,bearings and crankcase are in good condition,the bearing running clearance should fall within0.046mm(0.0018in.)0.130 mm(0.0051 in.)a.If the clearance obtained is more or lessthan the specified amount, replace with anew bearing.b.Should the clearance remain excessive, itmay be necessary to replace thecrankshaft.4.For NEW bearings and caps proceed as follows:a.Measure the diameter of the crankshaftjournal and record this reading. If it is lessthan85.705mm(3.3742in.)85.738 mm(3.3755 in.,)subtract the difference from the virgin lead or Platigagereading.b.Subtract the bearing running clearance of0.046mm(0.0018in.)0.130 mm(0.0051 in., )from the measurement obtained in Step 4a. Mill or grindthis amount from surface "D" (3, Fig. 28) of the newbearing cap.NOTE: Surface "D" (Fig. 27) must be held squarewith the bearing cap bore.c.Recheck the bearing running clearance,with virgin lead or plastigage, to assure0.046mm(0.0018in.)0.130 mm(0.0051 in.)specifications are met.5.When acceptable results are achieved for eitherold or new parts proceed as follows:a.Remove the Plastigage or Virgin lead.b.Add clean engine oil to the bearing andinstall the center main bearing cap.c.Torque the cap screws to 155 N-m (115 lbf-ft).6.Check each main bearing in the mannerdescribed.Continue Crankshaft and Main Bearing installationas follows:1.Check the crankshaft end clearance as outlined:a.Loosen the rear main bearing cap screws.b.Hold the crankshaft towards the front of theengine, using a suitable bar or largescrewdriver, so the crankshaft thrustsurface is tight against the rear of the thrustflange of the bearing in the crankcase.c.Check the clearance across the bearingsplit as shown in Fig. 30.0.15mm (0.006in.)0.30 mm (0.012 in.)clearance must be maintained.Figure 30. - Checking Crankshaft EndCGES-185-3PRINTED IN UNITED STATES OF AMERICAPage 23
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