SERVICE MANUAL
HOOD REMOVAL
1.
Release hood latches on each side of cowl and tilt
hood assembly forward.
2.
Support tilted hood on floor stands or saw horse to
relieve tension on hood stop cables. Protect paint
from scratches.
3.
Remove spring type pins and cable end pins (one for
each cable) and detach stop cables from hood stop
brackets at top of radiator.
4.
Disconnect headlight wiring harness from connector
on underside of hood.
5.
Remove spring type pin and hinge pin from the two
hood hinge assemblies and detach hood from
chassis.
6.
Hood-to-frame hinge mounting details for the various
size hoods are shown in Figs. 3 and 4.
FIBERGLASS REPAIR
Refer to fiberglass repair instruction section.
HOOD INSTALLATION
Hood installation is the reverse of the foregoing
removal procedure. Before final tightening of hood
mounting bolts, check hood adjustment.
HOOD ADJUSTMENT
When making any adjustment to tilt hood, inspect
hood alignment and clearance between hood and cowl.
Elongated mounting holes in frame half of hood to frame
hinges provide for hood adjustment. If adjustment is
required, loosen hinge to frame mounting bolts and
adjust hood to cowl clearance as necessary. Tighten
mounting bolts to specified torque (see Torque Chart).
CAB DOORS (FIG. 5)
Doors used on the S-Series cab are of all steel-
welded construction with access panel and button plug
openings for making hinge adjustments or removal as
required. The door is mounted on concealed leaf type
hinges and door adjustment is provided by elongated
holes in hinge leaves. Door stop is integral with upper
hinge. Door striker pin is also adjustable on lock pillar.
Service on the door and its components is covered in
paragraphs which follow.
Fig. 5. Custom Trimmed Door
DOOR HARDWARE AND TRIM (FIG. 6)
Components of door assembly can be removed
while door is either on cab or removed. They can also
be removed individually without having to remove other
components for access. Servicemen should have little
difficulty in making a complete door disassembly or a
removal of any of its component parts. (Most
components do require the prior removal of door
hardware and trim. )
REMOVE
1.
Remove window regulator handle and door remote
control handle by removing socket head screws from
handles.
2.
Remove two screws and detach arm rest.
3.
Remove door trim screws and detach door trim
panel (custom trim model only).
CTS-4065
PRINTED IN UNITED STATES OF AMERICA
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