BRINE TANK LOAD TESTTESTING AND ADJUSTINGamount of salt) and maximum electrodeimmersion. (Greatest possible electrode area inthe liquid.)For any current reading, the power output of a 3-phase generator can be calculated using thefollowing formula:kW= ExIx1.731.000X P.F.Where: kW = Kilowatt outputE = Voltage (average of 3lines)I = Amperes (average of 3lines)PF = Power FactorA brine tank is a 1.0 power factor load.WARNINGRated generator kW occurs at 0.8 PF.Therefore, to obtain generator rated kW the linecurrent should be 80% of the nameplate ampererating of the generator. Operation at full ratedcurrent would result in a 25% overload.PORTABILITYThe brine tank can be made portable by placingit on a small steel trailer as seen in the picture.The trailer should be equipped with a trailer jackon each corner to enable the tank to be leveled.SAFETYThe brine tank test should not be used for anygenerator above 480 volts. If the generatorvoltage is greater, use reduction transformers.Avoid any possible flash over betweenelectrodes and tank.Be sure the tank or any of its metallic support isconnected to a good earth ground.The tank should be equipped with overflowoutlets to prevent the boiling water from spillingover the top of the tank.Each opening should be four to six inches (10 to15 CM) from the top and have a hose to directthe water away from the tank and the operator.EXPLANATIONOFPICTUREDBRINETANKThis tank has three vee-shaped electrodesconnected and insulated at the center and to theside frames. The large center hole andnumerous small holes allow complete watercirculation during the turbulence caused duringload application.This unit is very sophisticated and is only shownas an example for constructing a brine tank.Many applications do not require a load bankthis elaborate. By following the basicconstruction guidelines listed earlier, a lessexpensive tank can be constructed.For example, three oil barrels electricallyconnected will provide about a 150 kW loadwhen using round electrodes about 3 inches(8cm) in diameter and 18 inches (45cm) long.Discarded pipe with random holes burnedthrough the surface makes very goodelectrodes.127
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