BRINE TANK LOAD TEST
TESTING AND ADJUSTING
amount
of
salt)
and
maximum
electrode
immersion. (Greatest possible electrode area in
the liquid.)
For any current reading, the power output of a 3-
phase generator can be calculated using the
following formula:
kW= E x I x 1.73
1.000
X P.F.
Where: kW = Kilowatt output
E = Voltage (average of 3
lines)
I = Amperes (average of 3
lines)
PF = Power Factor
A brine tank is a 1.0 power factor load.
WARNING
Rated
generator
kW
occurs
at
0.8
PF.
Therefore, to obtain generator rated kW the line
current should be 80% of the nameplate ampere
rating of the generator. Operation at full rated
current would result in a 25% overload.
PORTABILITY
The brine tank can be made portable by placing
it on a small steel trailer as seen in the picture.
The trailer should be equipped with a trailer jack
on each corner to enable the tank to be leveled.
SAFETY
The brine tank test should not be used for any
generator above 480 volts. If the generator
voltage is greater, use reduction transformers.
Avoid
any
possible
flash
over
between
electrodes and tank.
Be sure the tank or any of its metallic support is
connected to a good earth ground.
The tank should be equipped with overflow
outlets to prevent the boiling water from spilling
over the top of the tank.
Each opening should be four to six inches (10 to
15 CM) from the top and have a hose to direct
the water away from the tank and the operator.
EXPLANATION OF PICTURED BRINE TANK
This tank has three vee-shaped electrodes
connected and insulated at the center and to the
side frames. The large center hole and
numerous small holes allow complete water
circulation during the turbulence caused during
load application.
This unit is very sophisticated and is only shown
as an example for constructing a brine tank.
Many applications do not require a load bank
this
elaborate.
By
following
the
basic
construction guidelines listed earlier, a less
expensive tank can be constructed.
For example, three oil barrels electrically
connected will provide about a 150 kW load
when using round electrodes about 3 inches
(8cm) in diameter and 18 inches (45cm) long.
Discarded pipe with random holes burned
through
the
surface
makes
very
good
electrodes.
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