Air in the system can also cause fluid level to
rise, especially after system repair. Bleed the
system as described in the MAINTENANCE
section of this chapter.
2.
Replace reservoir.
3.
Replace reservoir gasket seal.
4.
Tighten fitting to specified torque. If leakage
persists, replace O-ring seal.
If either the return hose or the pressure hose
leaks, other than at the nut connections, replace
the hose.
5.
Replace drive shaft seal after inspecting and
thoroughly
cleaning
the
sealing
surface.
Replace drive shaft if severe wear is found at
sealing locations. If the corrosion in the lip seal
contact zone is slight, clean the surface of the
shaft with crocus cloth. Always replace the seal
if the shaft is replaced.
On certain Cummins direct drive applications,
leaks in this area will cause migration of engine
oil into the pump. If the seal does not appear
excessively
hardened,
correct
excessive
pressure condition in the engine pump mounting
area cavity. Modification to the engine is
required.
6.
Clean all gasket surfaces removing old gasket
material and replace with new O-ring seal.
INSTALLATION AND REMOVAL
INSTALLATION
Belt Driven Pump
1.
If removed, reinstall pump mounting bracket.
Tighten mounting bolts to specified torque.
2.
Position pump assembly on engine with holes
lined up and install bolts loosely.
3.
Install pulley. Insure that key remains in groove
to avoid seal damage. Install pulley retaining
bolt finger tight.
4.
Connect and tighten hose fittings to specified
torque.
5.
Fill reservoir. Bleed pump by turning pulley
backward (counter-clockwise as viewed from
front) until air bubbles cease to appear.
6.
Install pump belt over pulley.
7.
Adjust belt tension and tighten pump mounting
bolts to specified torque. See BELT TENSION
and BELT ADJUSTMENT.
8.
Tighten pulley retaining bolt to specified torque.
9.
Bleed system per FLUID LEVEL section of this
manual.
Gear Driven Pump
1.
Remove any existing gasket material from the
pump
mounting
flange
and
corresponding
engine mounting surface. Mount pump and
reservoir assembly and accessory drive coupling
on engine using a new gasket. Tighten
mounting bolts to specified torque,
2.
Connect and tighten hose fittings to specified
torque.
3.
Fill reservoir and bleed system per FLUID
LEVEL section of this manual.
REMOVAL
Belt Driven Pump
1.
Disconnect both hoses at pump, taking care not
to bend hoses any more than absolutely
necessary. (With time and temperature
exposure, hoses may take a "set" and will not
have the flexibility of a new hose). When both
hoses are disconnected, secure ends in raised
position to prevent drainage of oil. Protect hose
ends to avoid contamination of system.
2.
Install caps at both pump fittings to prevent
drainage of oil from pump.
3.
Loosen pulley retaining bolt. Then loosen
bracket mounting bolts to relieve belt tension.
4.
Remove belt and pulley.
5.
If pump is to be disassembled, remove pump
and mounting bracket as an assembly. If pump
is not to be disassembled, the mounting bracket
may remain attached to the engine.
Gear Driven Pump
1.
Disconnect both hoses at pump, taking care not
to bend hoses any more than absolutely
necessary.
(With
time
and
temperature
exposure, hoses may take a "set" and will not
have the flexibility of a new hose). When both
hoses are disconnected, secure ends in raised
position to prevent drainage of oil. Protect hose
ends to avoid contamination of system.
2.
Install caps at both pump fittings to prevent
drainage of oil from pump.
3.
Remove mounting flange to engine bolts and
remove pump assembly with flange from vehicle.
CTS-4027 - Page 8