Air in the system can also cause fluid level torise, especially after system repair. Bleed thesystem as described in the MAINTENANCEsection of this chapter.2.Replace reservoir.3.Replace reservoir gasket seal.4.Tighten fitting to specified torque. If leakagepersists, replace O-ring seal.If either the return hose or the pressure hoseleaks, other than at the nut connections, replacethe hose.5.Replace drive shaft seal after inspecting andthoroughly cleaning the sealing surface.Replace drive shaft if severe wear is found atsealing locations. If the corrosion in the lip sealcontact zone is slight, clean the surface of theshaft with crocus cloth. Always replace the sealif the shaft is replaced.On certain Cummins direct drive applications,leaks in this area will cause migration of engineoil into the pump. If the seal does not appearexcessively hardened, correct excessivepressure condition in the engine pump mountingarea cavity. Modification to the engine isrequired.6.Clean all gasket surfaces removing old gasketmaterial and replace with new O-ring seal.INSTALLATION AND REMOVALINSTALLATIONBelt Driven Pump1.If removed, reinstall pump mounting bracket.Tighten mounting bolts to specified torque.2.Position pump assembly on engine with holeslined up and install bolts loosely.3.Install pulley. Insure that key remains in grooveto avoid seal damage. Install pulley retainingbolt finger tight.4.Connect and tighten hose fittings to specifiedtorque.5.Fill reservoir. Bleed pump by turning pulleybackward (counter-clockwise as viewed fromfront) until air bubbles cease to appear.6.Install pump belt over pulley.7.Adjust belt tension and tighten pump mountingbolts to specified torque. See BELT TENSIONand BELT ADJUSTMENT.8.Tighten pulley retaining bolt to specified torque.9.Bleed system per FLUID LEVEL section of thismanual.Gear Driven Pump1.Remove any existing gasket material from thepump mounting flange and correspondingengine mounting surface. Mount pump andreservoir assembly and accessory drive couplingon engine using a new gasket. Tightenmounting bolts to specified torque,2.Connect and tighten hose fittings to specifiedtorque.3.Fill reservoir and bleed system per FLUIDLEVEL section of this manual.REMOVALBelt Driven Pump1.Disconnect both hoses at pump, taking care notto bend hoses any more than absolutelynecessary. (With time and temperatureexposure, hoses may take a "set" and will nothave the flexibility of a new hose). When bothhoses are disconnected, secure ends in raisedposition to prevent drainage of oil. Protect hoseends to avoid contamination of system.2.Install caps at both pump fittings to preventdrainage of oil from pump.3.Loosen pulley retaining bolt. Then loosenbracket mounting bolts to relieve belt tension.4.Remove belt and pulley.5.If pump is to be disassembled, remove pumpand mounting bracket as an assembly. If pumpis not to be disassembled, the mounting bracketmay remain attached to the engine.Gear Driven Pump1.Disconnect both hoses at pump, taking care notto bend hoses any more than absolutelynecessary. (With time and temperatureexposure, hoses may take a "set" and will nothave the flexibility of a new hose). When bothhoses are disconnected, secure ends in raisedposition to prevent drainage of oil. Protect hoseends to avoid contamination of system.2.Install caps at both pump fittings to preventdrainage of oil from pump.3.Remove mounting flange to engine bolts andremove pump assembly with flange from vehicle.CTS-4027 - Page 8
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