SERVICE MANUALCYLINDER HEAD & VALVESSection 3CLEANING, INSPECTION & REPAIRClean Cylinder Head as follows:1.Remove deposites from UPPER and LOWERDECK of head. Pay special attention toEXHAUST VALVE PORTS, VALVE SEATS,INJECTION NOZZLE SLEEVES and WATERDIRECTORS.a.Use non-caustic solvent and BRASS wirebrush to clean bores.b.Blow out carbon deposits with compressedair after cleaning. Clean Valves as follows:1.Remove residue from VALVE SPRINGS, VALVEHEAD, STEM and BORES of VALVE GUIDE.a.Clean with suitable solvent and a BRASSwire brush.b.Lightly polish valve surface with extremelyFINE emery paper.NOTE:DO NOT USE STEEL BRUSHES these willscratch the surface and lead to valve failure.Clean Valve Guides as follows:NOTE:Valve guides must be thorougly cleanedprior to valve installation. Preform valve guide borecleaning on: 1. New service valve guides. * 2.Valve guides installed in new service cylinder heads.3. Valve guides presently installed in cylinder head,which meet bore specifications.Failure to clean valve guide bore can cause prematurevalve guide wear and in severe conditions, valvebreakage.1.Coat a nylon brush (which has a slightly largerdiameter than the l.D. of the valve guide) WITHSOAP AND WATER.2.Insert brush Into I.D. of valve guide and with aturning motion, run the brush through to insureremoval of gum, carbon, deposits and rustpreventive from the guide and spiral groove (SeeFig. 15).Figure 15. - Cleaning Valve Guide Bores3.THOROUGHLY coat guide with clean engine oilafter cleaning operation is complete.NOTE:When installing valves and retainers do notuse grease. Grease may stop the flow of lubricatingoil into the valve guide and cause valve guide wear.*All valve guides furnished as service parts are reamedto size; however, it is necessary to ream guides tospecified size after installation to remove any burrs orslight distortion caused by the pressing operation. BEEXTREMELY CAREFUL NOT TO REMOVE TOOMUCH MATERIAL. Always clean guides after thisoperation.CGES-185-3PRINTED IN UNITED STATES OF AMERICAPage 15
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